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THE FOOD OF THE GODS
(Θεω βρωμα)
A POPULAR ACCOUNT OF COCOA
BY
BRANDON HEAD
LONDON: R. BRIMLEY JOHNSON
4, ADAM STREET, ADELPHI, W.C.
1903
CONTENTS.
| CHAPTER | PAGE | |
| I. | [ITS NATURE] | 1 |
| II. | [ITS GROWTH AND CULTIVATION] | 25 |
| III. | [ITS MANUFACTURE] | 45 |
| IV. | [ITS HISTORY] | 71 |
| V. | [ITS SOURCES AND VARIETIES] | 91 |
| Appendices: | ||
| [ANCIENT MANUFACTURE OF COCOA] | 103 | |
| [BOURNVILLE WORKS SUGGESTION SCHEME] | 106 | |
| [THE EARLY COCOA HOUSES] | 109 | |
LIST OF ILLUSTRATIONS AND MAPS.
Ceylon: A Hill Cacao Estate.
"THE FOOD OF THE GODS."
I. ITS NATURE.
When one thinks of the marvellously nourishing and stimulating virtue of cocoa, and of the exquisite and irresistible dainties prepared from it, one cannot wonder that the great Linnæus should have named it theo broma, "the food of the gods." No other natural product, with the exception of milk, can be said to serve equally well as food or drink, or to possess nourishing and
stimulating properties in such well-adjusted proportions. Few, however, realize that in its stimulating properties cocoa ranks ahead of coffee, though below tea. As a matter of fact, the active principles of all three are alkaloids, practically identical and equally effective.[1] Each derives its value from its influence on the nervous system, which it stimulates, while checking the waste of tissue, but the cocoa-bean provides in addition solid food to replace wasted tissue. It is, indeed, so closely allied in composition to pure dried milk, that in this respect there is little to choose between an absolutely pure cocoa essence and the natural fluid.[2] It
is this which makes it invaluable as an alternative food for invalids or infants.
Cacao Trees, Trinidad.
An early English writer on this valuable product spoke truly when he remarked: "All the American travellers have written such panegyricks, that I should degrade this royal liquor if I should offer any; yet several of these curious travellers and physicians do agree in this, that the cocoa has a wonderful faculty of quenching thirst, allaying hectick heats, of nourishing and fattening the body."
A modern writer[3] affords the same testimony in a more practical form when he records that: "Cocoa is of domestic drinks the most alimentary; it is without any exception the cheapest food that we can conceive, as it may be literally termed meat and drink, and were our half-starved artisans and over-worked factory children induced to drink it, instead of the in-nutritious beverage called tea, its nutritive qualities would soon develop themselves in their improved looks and more robust condition."
Such a drink well deserved the treatment it received at the hands of the Mexicans to whom we are indebted for it. At the royal banquets frothing chocolate was served in golden goblets with finely wrought golden or tortoise-shell spoons. The froth in this case was of the consistency of honey, so that when eaten cold it would gradually dissolve in the mouth. Here is a luscious suggestion for twentieth century housewives, handed to them from five hundred years ago!
ANCIENT MEXICAN DRINKING CUPS.
(British Museum.)
In health or sickness, infancy or age, at home
or on our travels, nothing is so generally useful, so sustaining and invigorating. Far better than the majority of vaunted substitutes for human milk as an infant's food, to supplement what other milk may be available; incomparable as a family drink for breakfast or supper, when both tea and coffee are really out of place unless the latter is nearly all milk; prepared as chocolate to eat on journeys, and in many other ways, cocoa is a constant stand-by. Travelling in Eastern deserts on mule-back, the present writer has never been without a tin of cocoa essence if he could help it, as, whatever straits he might be put to for provisions, so long as he had this and water, refreshment was possible, and whenever milk was available he had command in his lonely tent of a luxury unsurpassed in Paris or London. For the sustenance of invalids he has found nothing better in the home-land than a nightly cup of cocoa essence boiled with milk.
MOLINILLO (LITTLE MILL) OR CHOCOLATE WHISK.
Add to these experiences a love for the flavour which dates from childhood, and his admiration for this "food of the gods" will be appreciated, even if not sympathized in, by the few who have escaped its spell. Its value in the eyes of practical as well as scientific men is sufficiently demonstrated by its increasing use in naval and military commissariats, in hospitals, and in public institutions of all classes. In the British Navy, which down to 1830 consumed more cocoa than the rest of the nation together, it is served out daily, and in the army twice or thrice a week. Brillat Savarin, the author of the "Physiologie du Goût," remarks: "The persons who habitually take chocolate are those who enjoy the most equable and constant health, and are least liable to a multitude of illnesses which spoil the enjoyment of life."
A Cacao Harvest, Trinidad.
It certainly behoves us, therefore, to learn something more of such a valuable article than may be gleaned from the perusal of an advertisement, or the instructions on a packet containing it. There is something more than
usually fascinating even in its history, in all the tales regarding this treasure-trove of the New World, and in the curious methods by which it has been treated. The story of its discovery takes us into the atmosphere of the Elizabethan period, and into the company of Cortes and Columbus; to learn of its cultivation and preparation we are transported to the glorious realms of the tropics, and to some of the most healthful centres of labour in the old country—in one case to the model village of the English Midlands. It is therefore an exceedingly pleasant round that lies before us in investigating this subject, as well as one which will afford much useful knowledge for every-day life.
Before proceeding to a closer acquaintance with the origin of cocoa, it may be well to clear the ground of possible misconceptions which occasionally cause confusion.
THE COCO-NUT PALM.
First, there is the word "cocoa" itself, an unfortunate inversion of the name of the tree from which it is derived, the cacao.[4] A still more
unfortunate corruption is that of "coco-nut" to "cocoa-nut," which is altogether inexcusable. In this case it is therefore quite correct to drop the concluding "a," as the coco-nut has nothing
whatever to do with cocoa or the cacao, being the fruit of a palm[5] in every way distinct from it, as will be seen from the accompanying illustration.
COCO-DE-MER.
The name "coco" is also applied to another quite distinct fruit, the coco-de-mer, or "sea-coco," somewhat resembling a coco-nut in its pod, but weighing about 28 lbs., and likewise growing on a lofty tree; its habitat is the Seychelles Islands. Sometimes also, confusion arises between the cacao and the coca or cuca,[6]
a small shrub like a blackthorn, also widely cultivated in Central America, from the leaves of which the powerful narcotic cocaine is extracted.
LEAVES AND FLOWER OF THE CUCA SHRUB.
In the second place, the name "cocoa," which is strictly applicable only to the pure ground nib or its concentrated essence, is sometimes unjustifiably applied to preparations of cocoa with starch, alkali, sugar, etc., which it would be more correct to describe as "chocolate powder," chocolate being admittedly a confection of cocoa with other substances and flavourings.
Gathering Cacao: Santa Cruz, Trinidad.
"Chocolate" is, therefore, a much wider term
than "cocoa," embracing both the food and the drink prepared from the cacao, and is the Mexican name, chocolatl, slightly modified, having nothing to do with the word cacao, in Mexican cacauatl.[7] In the New World it was compounded of cacao, maize, and flavourings to which the Spaniards, on discovering it, added sugar, cinnamon, vanilla, and other ingredients, such as musk and ambergris, cloves and nutmegs, almonds and pistachios, anise, and even red peppers or chillies. "Sometimes," says a treatise on "The Natural History of Chocolate," "China [quinine] and assa [fœtida?]; and sometimes steel and rhubarb, may be added for young and green ladies."
In our own times it is unfortunately common to add potato-starch, arrowroot, etc., to the cocoa, and yet to sell it by the name of the pure article. Such preparations thicken in the cup, and are preferred by some under the mistaken impression that this is a sign of its containing more nutriment instead of less. Although not so wholesome, there could be no objection to
these additions so long as the preparations were not labelled "cocoa," and were sold at a lower price.
PURE DECORTICATED COCOA, HIGHLY MAGNIFIED.
Such adulteration is rendered possible by the presence in the bean of a large proportion of fatty matter or cocoa-butter, which renders it too rich for most digestions. To overcome this difficulty one or other of two methods is available: (1) Lowering the percentage of fat by the addition of starch, sugar, etc.; or (2) removing a large proportion of the fat by some
extractive process; this latter method being in every respect preferable to that first mentioned.
COCOA ADULTERATED WITH ARROWROOT OR POTATO STARCH.
In order to avoid the expense and trouble consequent on the latter process, some manufacturers add alkali, by which means the free fatty acids are saponified, and the fat is held in a state of emulsion, thus giving the cocoa a false appearance of solubility.
Another effect of the alkali is to impart to the beverage a much darker colour, from its action on the natural red colouring matter of
the cocoa, this darkening being often taken, unfortunately, as indicative of increased strength. On this account the presence of added alkali should be regarded as an adulteration, unless notified on the package in which the cocoa is contained.
A more subtle treatment with alkali for the same purpose is the addition to the pulverized bean of carbonate of ammonia, or caustic ammonia. This is afterwards volatilized by the application of heat. Scents and flavourings are then added to disguise their smell and taste.
Besides these combinations of cocoa with starch, sugar, etc., and cocoa treated with alkali, there are now found on the market mixtures of cocoa with such substances as kola, malt, hops, etc., sold under strange-sounding names, reminding one of the many mixtures that are made up as medicines rather than food. While the substances thus incorporated are of value in their place, they possess no virtues which are absent from the pure cocoa, and cannot be in any way considered an improvement of cocoa
as food. The sooner this practice of drug taking under cover of diet comes to an end the better it will be for the national health.
Formerly Venetian red, umber, peroxide of iron, and even brick-dust, were employed to produce a cheaper article, but modern science and legislation combined have rendered such practices almost impossible. As early as the reign of George III. an Act[8] was passed, providing that, "if any article made to resemble cocoa shall be found in the possession of any dealer, under the name of 'American cocoa' or 'English cocoa,' or any other name of cocoa, it shall be forfeited, and the dealer shall forfeit £100." Yet this Act was allowed to become so much a dead letter that in 1851 the Lancet published the analysis of fifty-six preparations sold as "cocoa," of which only eight were free from adulteration. In some of the "soluble cocoas," the adulteration was as high as 65 per cent., potato starch in one case forming 50 per cent. of the sample. The majority of the samples were found to be coloured with mineral or
earthy pigments, and specimens treated with red lead are on exhibition at South Kensington.
The inclusion of the husk or shell in some of the cheaper forms of chocolate is another reprehensible practice (strongly condemned), as they do not possess the qualities for which the kernel or nib is so highly prized. To prevent this practice it was enacted in 1770 that the shells or husks should be seized or destroyed, and the officer seizing them rewarded up to 20s. per hundredweight. From these a light, but not unpalatable, table decoction is still prepared in Ireland and elsewhere, under the designation of "miserables."
Among other beverages which have from time to time been produced from the cacao was a fermented drink much in vogue at the Mexican Court, to which it appears from the accounts of the conquest that Montezuma was addicted, as "after the hot dishes (300 in number) had been removed, every now and then was handed to him a golden pitcher filled with a kind of liquor made from cacao, which is very exciting." One variety, called zaca, drunk by the Itzas,
consisted of cocoa mixed with a fermented liquor prepared from maize; but a more harmless invention was a drink composed of cocoa-butter and maize.
How the Cacao Grows.
(Showing Leaf, Flower, and Fruit.)
There remain three forms in which pure cocoa may be prepared as a beverage:
1. Cocoa-nibs.—The natural broken segments of the roasted cocoa-bean, after the shell has been removed, prepared for table as an infusion by prolonged simmering.
It is strange that this ridiculous and wasteful means is still in use at all, as next to none of the valuable portions of the nib are extracted. The quantity of matter removed by the hot water is so small, that close upon 90 per cent, of the nourishing and feeding constituents are left behind in the undissolved sediment, the substances extracted being principally salts and colouring matters. One can but suppose that the long habit of drinking an infusion from coffee-beans and tea-leaves has fixed in the mind the erroneous idea that the substance of the cocoa-bean is also valueless. The fact remains, however, that it is still customary at
some hydropathic establishments, and perhaps in a few other instances, for doctors to order "nibs" for their patient, which may sometimes be accounted for by injury having resulted from drinking one of the many "faked" cocoas offered for sale; the order for "nibs" being a despairing effort to obtain the genuine article.
2. Consolidated Nibs—i.e., cocoa-nibs ground between heated stones, whence it flows in a paste of the consistency of cream, which, when cool, hardens into a cake containing all the cocoa-butter. Cocoa in this form (mixed with sugar before cooling) is served in the British Navy—a somewhat wasteful and inconvenient practice, as when stirred, the excess of fat at once floats to the top of the cup, and is generally removed with a spoon, to make the drink more appetising.
3. Cocoa Essence.—This is the same article as No. 2, with about 60 per cent, of the natural butter removed; consequently the proportion of albuminous and stimulating elements is greatly increased. It is prepared instantly by pouring
boiling water upon it, thus forming a light beverage with all the strength and flesh-forming constituents of the decorticated bean.[9]
Chemical analysis of cacao-nibs and cocoa essence shows them to contain on an average:
| Cacao-nibs. | Cocoa Essence. | |||
| Cocoa-butter | 50 | parts. | 30 | parts. |
| Albuminoid substances | 16 | " | 22 | " |
| Carbohydrates (sugar, starch, and digestible cellulose) | 21 | " | 30 | " |
| Theobromine | 1.5 | " | 2 | " |
| Salts | 3.5 | " | 5 | " |
| Other constituents | 8 | " | 11 | " |
| ——— | ——— | |||
| 100 | 100 | |||
The cocoa-butter when clarified is of a pale yellow colour, and as it melts at about 90° F. it is of great value for
pharmaceutical purposes, especially as it only becomes rancid when subjected to excessive heat and light, as to the direct rays of the sun.
ANALYTICAL APPARATUS.
The albuminoid or nitrogenous constituents will be seen to form about a sixth of the whole nib, or more than a fifth of the cocoa essence, and to their presence is due the fact that absolutely pure cocoa is such a remarkable flesh-former.
Cacao Crop, Trinidad.
The carbohydrates, producing warmth and fat, are also important food substances, the proportion of which, while forming about a fifth of the whole bean, rises to close upon a third of the essence.
Cocoa also contains a volatile oil, from which it derives its peculiar and delicious aroma.
Thus nearly nine-tenths of the cacao-bean may be assimilated by the digestive organs, while three-fourths of tea and coffee are thrown away as waste. For the same bulk, therefore, cocoa is said to yield thirteen times the nutriment of tea, and four and a half times that of coffee. Its value as a substitute for mother's milk has already been alluded to, but may well be emphasized by a quotation from a paper read before the Surgical Society of Ireland in 1877 by one of its Fellows, Mr. Faussett:
"Without presuming to pass any judgment on the many artificial substitutes which, on alleged chemical
and scientific principles, have from time to time been pressed forward under the notice of the profession and the public to take the place of mother's milk, I beg to call attention to a very cheap and simple article which is easily procurable—viz., cocoa, and which, when pure and deprived of an excess of fatty matter, may safely be relied on, as cocoa in the natural state abounds in a number of valuable nutritious principles, in fact, in every material necessary for the growth, development, and sustenance of the body."
After giving some remarkable cases of children being restored from "the last stage of exhaustion" by its use, and "continued through the whole period of infancy," with the effect of their becoming fine, healthy children, he concluded by saying:
"I beg therefore respectfully to commend cocoa, as an article of infant's food, to the notice of my professional brethren, especially those who, holding office under the Poor Laws, have such large and extensive opportunities of testing its value."
As a beverage for mothers or nurses cocoa is recommended by Dr. Milner Fothergill, in his work on "The Food we Eat," in preference to
porter, stout or ale, an opinion now becoming generally adopted. It may, therefore, be regarded as the indispensable, all-round nursery food, if not the constant stand-by of the family.
That it is as nutritious for old as well as young we have an interesting proof in the fact that the first Englishman born in Jamaica, Colonel Montague James, who lived to the age of 104, took scarcely any food but cocoa and chocolate for the last thirty years of his life. For athletes and all who desire the development of the muscular tissues, its use is most beneficial. Professor Cavill, in his celebrated swim from Southampton to Portsmouth, and his nearly successful attempt to swim across the English Channel, considered it to be the most concentrated and sustaining food he could use for that trying test of endurance.
In his "Treatise on Food and Dietetics," Dr. Pavy remarks that:
"Containing, as pure cocoa does, twice as much nitrogenous matter, and twenty-five times as much fatty matter as wheaten flour, with a notable
quantity of starch, and an agreeable aroma to tempt the palate, it cannot be otherwise than a valuable alimentary material. It has been compared in this respect to milk. It conveniently furnishes a large amount of agreeable nourishment in a small bulk, and, taken with bread, will suffice, in the absence of any other food, to furnish a good repast."
Indeed, the value of cocoa as food for ordinary mortals as well as for mythical beings cannot be better summed up than in the words of Professor Lankester, Superintendent of the Food Collections at South Kensington, who declares:
"It can hardly be regarded as a substitute for tea and coffee; it is, in fact, a substitute for all other kinds of food, and when taken with some form of bread, little or nothing else need be added at a meal. The same may be said of chocolate."
FOOTNOTES:
[1] According to Drs. Playfair and Lankester:
| Tea | contains | 3 | per cent. | theine. |
| Coffee | " | 1¾ | " | caffeine. |
| Cocoa | " | 2 | " | theobromine. |
Probably the proportion of caffeine in coffee would be more correctly stated as 1¼ per cent. Theine and caffeine are identical, but theobromine (C7H8N4O2) differs from both in the greater proportion of nitrogen which it contains.
[2] Dr. Johnson's analysis:
|
Flesh formers in each hundred parts. |
|
| Dried milk | 35 |
| Cocoa essence | 34¾ |
| Cocoa-nibs | 23 |
| Best French chocolates | 11 |
[3] Mr. O.L. Symonds, "Commercial Products of the Vegetable Kingdom."
[4] The Cacao theobroma. There are several other varieties of cacao, but none of them produce the famous food.
[5] The Cocos nucifera, or "nut-bearing coco."
[6] Erythroxylon coca.
[7] Or, as otherwise written, cacava quahuitl.
[8] 10 George III., c. 10.
[9] To make cocoa in perfection, for three breakfast-cups: in a quart jug (with rounded bottom and narrower neck by preference) mix 1½ dessert spoonfuls (¾ oz.) of Cocoa Essence with equal bulk of powdered white sugar, and stir to a thin paste with a little boiling water. Mix in an enamelled saucepan one breakfast-cup of milk with two cups of water (cups to be about ¾ full), and boil with care. When on the boil, pour this over the contents of the jug, and whisk vigorously for a few seconds (see illustration, [p. 1]). Serve to table without delay. To make a richer drink, use equal parts of milk and water. To ensure the beverage being served as hot as possible, it is desirable to warm the jug before the cocoa is put into it. The effect of this method of preparation is to impart to the cocoa a more mellow taste, and to produce a deep froth on the surface, giving it a most appetizing appearance. The thorough mixing to which the cocoa is subjected also materially lessens the amount of sediment in the bottom of the cup.
II. ITS GROWTH AND CULTIVATION.
Cocoa is now grown in many parts of the tropics, reference to which is made in another chapter. The conditions, however, do not greatly vary, and there are probably many lands in the tropical belt where it is yet unknown that possess soil well suited to its extended cultivation.
The cacao-tree grows wild in the forests of Central America, and varieties have been found also in Jamaica and other West Indian islands,
and in South America. It does not thrive more than fifteen degrees north or south of the equator, and even within these limits it is not very successfully grown more than 600 feet above the sea-level; in many districts where sugar formerly monopolized the plains, it was supposed that cocoa needed an altitude of at least 200 feet, but experiments of planting on the old sugar estates and other low-lying places are generally successful where the soil is good, as in Trinidad, Cuba, and British Guiana. It has been found that the expense saved in roads, labour, and transit on the level has been very considerable in comparison with that incurred on some of the hill estates.
In appearance the cacao-tree is not greatly unlike one of our own orchard trees, and trained by the pruning knife it grows similar in shape to a well-kept apple tree, no very low boughs being left, so that a man on horseback can generally pass freely down the long glades. Left to nature, it will in good soil reach a height of over twenty feet, and its branches will extend for ten feet from the centre.
Ceylon: Nursery of Cacao Seedlings in Baskets of plaited Palm Leaf.
The best soil is that made by the decomposition of volcanic rock, so that it is a common sight to find areas strewn with large boulders turned into a cocoa plantation of great fertility; but the best trees of all lie along the vegas which intersect the hills, where the soil is deep, and the stream winding among the trees supplies natural irrigation. The tree also grows well in loams and the richer marls, but will not thrive on clay and other heavy soils.
The cacao is one of the tenderest of tropical growths, and will not flourish in any exposed position, for which reason large shade belts are left along exposed ridges and other parts of a hill estate, thus greatly reducing the total area under cultivation, in comparison with an estate of equal extent on the level plains, where no shade belts are necessary.
The beans are planted either "at stake,"—when three beans are put in round each stake, the one thriving best after the first year being left to mature,—or "from nursery," whence, after a few months' growth in bamboo or palm-leaf baskets, they are transplanted into the clearing.
The preparation of the land is the first and greatest expense; trees have to be felled, and bush cut down and spread over the land, so that the sun can quickly render it combustible. When all is clear, the cacao is put in among a "catch crop" of vegetables (the cassava, tania, pigeon-pea, and others), and frequently bananas, though, as taking more nutriment from the soil, they are sometimes objected to. But the seedling cacao needs a shade, and as it is some years before it comes into bearing, it is usual to plant the "catch crop" for the sake of a small return on the land, as well as to meet this need.
In Trinidad, at the same time that the cacao[10] is planted at about twelve feet centres, large forest trees are also planted at from fifty to sixty feet centres, to provide permanent shade. The tree most used for this purpose is the Bois Immortelle (Erythrina umbrosa); but others are also employed, and experiments are
now being made on some estates to grow rubber as a shade tree. In recent clearings in Samoa, trees are left standing at intervals to serve this end.
Samoa: Cacao in its fourth Year.
In Grenada, British West Indies, and some other districts, shade is entirely dispensed with, and the trees are planted at about eight feet centres, thus forming a denser foliage. By this means at least 500 trees will be raised on an acre, against less than 300 in Trinidad, the result showing almost invariably a larger output from the Grenada estates. This practice is better suited to steep hillside plantations than to those in open valleys or on the plains.
The cacao leaves, at first a tender yellowish-brown, ultimately turn to a bright green, and attain a considerable size, often fourteen to eighteen inches in length, sometimes even larger. The tree is subject to scale insects, which attack the leaf, also to grubs, which quickly rot the limbs and trunks, this last being at one time a very serious pest in Ceylon. If left to Nature the trees are quickly covered lichen, moss, "vines," ferns, and innumerable
parasitic growths, and the cost of keeping an estate free from all the natural enemies which would suck the strength of the tree and lessen the crop is very great.
Young Cultivation, with catch Crop of Bananas, Cassava, and Tania: Trinidad.
The cacao will bloom in its third year, but does not bear fruit till its fourth or fifth. The flower is small, out of all proportion to the size of the mature fruit. Little clusters of these tiny pink and yellow blossoms show in many places along the old wood of the tree, often from the upright trunk itself, and within a few inches of the ground; they are extremely delicate, and a planter will be satisfied if every third or fourth produces fruit. In dry weather or cold, or wind, the little pods only too quickly shrivel into black shells; but if the season be good they as quickly swell, till, in the course of three or four months, they develop into full grown pods from seven to twelve inches long. During the last month of ripening they are subject to the attack of a fresh group of enemies—squirrels, monkeys, rats, birds, deer, and others, some of them particularly annoying, as it is often found that when but a small hole
has been made, and a bean or so extracted, the animal passes on to similarly attack another pod; such pods rot at once. Snakes generally abound in the cacao regions, and are never killed, being regarded as the planter's best friends, from their hostility to his animal foes. A boa will probably destroy more than the most zealous hunter's gun.
PODS OF CACAO THEOBROMA.
From its twelfth to its sixtieth year, or later, each tree will bear from fifty to a hundred and fifty pods, according to the season, each pod containing from thirty-six to forty-two beans. Eleven pods will produce about a pound of cured beans, and the average yield of a large estate will be, in some cases, four hundredweight
per acre, in others, twice as much. The trees bear nearly all the year round, but only two harvests are gathered, the most abundant from November to January, known as the "Christmas crop," and a smaller picking about June, known as the "St. John's crop." The trees throw off their old leaves about the time of picking, or soon after; should the leaves change at any other time, the young flower and fruit will also probably wither.
Of the many varieties of the cacao, the best known are the criollo, forastero, and calabacilla. The criollo ("native") fruit is of average size, characterized by a "pinched" neck and a curving point. This is the best kind, though not the most productive; it is largely planted in Venezuela, Columbia and Ceylon, and produces a bean light in colour and delicate in flavour. The forastero ("foreign") pod is long and regular in shape, deeply furrowed, and generally of a rough surface. The calabacilla ("little calabash") is smooth and round, like the fruit after which it is named. All varieties are seen in bearing with red, yellow, purple, and sometimes green
pods, the colour not being necessarily an indication of ripeness.
Varieties of the Cacao.
On breaking open the pod, the beans are seen clinging in a cluster round a central fibre, the whole embedded in a white sticky pulp, through which the red skin of the cacao-bean shows a delicate pink. The pulp has the taste of acetic acid, refreshing in a hot climate, but soon dries if exposed to the sun and air. The pod or husk is of a porous, woody nature, from a quarter to half an inch thick, which, when thrown aside on warm moist soil, rots in a day or two.
Much has been written of life on a cocoa estate; and all who have enjoyed the proverbial hospitality of a West Indian or Ceylon planter, highly praise the conditions of their life. The description of an estate in the northern hills of Trinidad will serve as an example. The other industry of this island is sugar, in cultivating which the coloured labourers work in the broiling sun, as near to the steaming lagoon as they may in safety venture. Later on in the season the long rows between the stifling
canes have to be hoed; then, when the time of "crop" arrives, the huge mills in the usine are set in motion, and for the longest possible hours of daylight the workers are in the field, loading mule-cart or light railway with massive canes. In the yard around the crushing-mills the shouting drivers bring their mule-teams to the mouth of the hopper, and the canes are bundled into the crushing rollers with lightning speed. The mills run on into the night, and the hours of sleep are only those demanded by stern necessity, until the crop is safely reaped and the last load of canes reduced to shredded megass and dripping syrup.
But upon the cocoa estate there is lasting peace. From the railway on the plain we climb the long valley, our strong-boned mule or lithe Spanish horse taking the long slopes at a pleasant amble, standing to cool in the ford of the river we cross and re-cross, or plucking the young shoots of the graceful bamboos so often fringing our path. Villages and straggling cottages, with palm thatch and adobe walls, are
passed, orange or bread-fruit shading the little garden, and perhaps a mango towering over all. The proprietor is still at work on the plantation, but his wife is preparing the evening meal, while the children, almost naked, play in the sunshine.
The Home of the Cacao.
(One of Messrs. Cadburys' Estates, Maracas, Trinidad.)
The cacao-trees of neighbouring planters come right down to the ditch by the roadside, and beneath dense foliage, on the long rows of stems hang the bright glowing pods. Above all towers the bois immortelle, called by the Spaniards la madre del cacao, "the mother of the cacao." In January or February the immortelle sheds its leaves and bursts into a crown of flame-coloured blossom. As we reach the shoulder of the hill, and look down on the cacao-filled hollow, with the immortelle above all, it is a sea of golden glory, an indescribably beautiful scene. Now we note at the roadside a plant of dragon's blood, and if we peer among the trees there is another just within sight; this, therefore, is the boundary of two estates. At an opening in the trees a boy slides aside the long bamboos which form the gateway, and a short canter along
a grass track brings us to the open savanna or pasture around the homestead.
Here are grazing donkeys, mules, and cattle, while the chickens run under the shrubs for shelter, reminding one of home. The house is surrounded with crotons and other brilliant plants, beyond which is a rose garden, the special pride of the planter's wife. If the sun has gone down behind the western hills, the boys will come out and play cricket in the hour before sunset. These savannas are the beauty-spots of a country clothed in woodland from sea-shore to mountain-top.
Ortinola, Maracas, Trinidad.
Next morning we are awaked by a blast from a conch-shell. It is 6.30, and the mist still clings in the valley; the sun will not be over the hills for another hour or more, so in the cool we join the labourers on the mule-track to the higher land, and for a mile or more follow a stream into the heart of the estate. If it is crop-time, the men will carry a goulet—a hand of steel, mounted on a long bamboo—by the sharp edges of which the pods are cut from the higher branches without
injury to the tree. Men and women all carry cutlasses, the one instrument needful for all work on the estate, serving not only for reaping the lower pods, but for pruning and weeding, or "cutlassing," as the process of clearing away the weed and brush is called.
GOULET AND WOODEN SPOON.
CUTLASSES.
Gathering the pods is heavy work, always undertaken by men. The pods are collected from beneath the trees and taken to a convenient
heap, if possible near to a running stream, where the workers can refill their drinking-cups for the mid-day meal. Here women sit, with trays formed of the broad banana leaves, on which the beans are placed as they extract them from the pod with wooden spoons. The result of the day's work, placed in panniers on donkey-back, is "crooked" down to the cocoa-house, and that night remains in box-like bins, with perforated sides and bottom, covered in with banana leaves. Every twenty-four hours these bins are emptied into others, so that the contents are thoroughly mixed, the process being continued for four days or more, according to circumstances.
This is known as "sweating." Day by day the pulp becomes darker, as fermentation sets in, and the temperature is raised to about 140° F. During fermentation a dark sour liquid runs away from the sweat-boxes, which is, in fact, a very dilute acetic acid, but of no commercial value. During the process of "sweating" the cotyledons of the cocoa-bean, which are at first a purple colour and very compact in the skin,
lose their brightness for a duller brown, and expand the skin, giving the bean a fuller shape. When dry, a properly cured bean should crush between the finger and thumb.
Cacao Drying in the Sun, Maracas, Trinidad.
Finally the beans are turned on to a tray to dry in the sun. They are still sticky, but of a brown, mahogany colour. Among them are pieces of fibre and other "trash," as well as small, undersized beans, or "balloons," as the nearly empty shell of an unformed bean is called. While a man shovels the beans into a heap, a group of women, with skirts kilted high, tread round the sides of the heap, separating the beans that still hold together. Then the beans are passed on to be spread in layers on trays in the full heat of the tropical sun, the temperature being upwards of 140° F.[11] When thus spread, the women can readily pick out the foreign matter and undersized beans. Two or three days will suffice to dry them, after which they are put in bags for the markets of the world, and will keep with but very slight loss of weight or aroma for a year or more.
Between crops the labourers are employed in "cutlassing," pruning, and cleaning the land and trees. Nearly all the work is in pleasant shade, and none of it harder than the duties of a market gardener in our own country; indeed, the work is less exacting, for daylight lasts at most but thirteen hours, limiting the time that a man can see in the forest: ten hours per day, with rests for meals, is the average time spent on the estate. Wages are paid once a month, and a whole holiday follows pay-day, when the stores in town are visited for needful supplies. Other holidays are not infrequent, and between crops the slacker days give ample time for the cultivation of private gardens.
Labourers from India are largely imported by the Government under contract with the planters, and the strictest regulations are observed in the matter of housing, medical aid, etc. At the expiration of the term of contract (about six years) a free pass is granted to return to India, if desired. Many, however, prefer to remain in their adopted home, and become planters themselves, or continue to
labour on the smaller estates, which are generally worked by free labour, as the preparations for contracted labour are expensive, and can only be undertaken on a large scale.
Labourer's Cottage, Cacao Estate, Trinidad.
(Bread Fruit and Bananas.)
The natives of India work on very friendly terms with the coloured people of the islands, the descendants of the old African slaves, and the cocoa estate provides a healthy life for all, with a home amid surroundings of the most congenial kind.[12]
BASKETS OF CACAO ON PLANTAIN LEAVES.
In other cocoa-growing countries processes vary somewhat. On the larger estates artificial drying is slowly superseding the natural method,
for though the sun at its best is all that is needed, a showery day will seriously interfere with the process, even though the sliding roof is promptly pulled across to keep the rain from the trays.
In Venezuela an old Spanish custom still prevails of sprinkling a fine red earth over the beans in the process of drying; this plan has little to recommend it, unless it be for the purpose of long storage in warehouses in the tropics, when the "claying" may protect the bean from mildew and preserve the aroma. In Ceylon it is usual to thoroughly wash the beans after the process of fermentation, thus removing all remains of the pulp, and rendering the shell more tender and brittle. Such beans arrive on the market in a more or less broken state, and it seems probable that they are more subject to contamination owing to the thinness of the shell. The best "estate" cocoa from Ceylon has a very bright, clear appearance, and commands a high price on the London market; this cocoa is of the pure criollo strain, light brown (pale burnt sienna) in colour.
The valleys of Trinidad and Grenada have
grown cocoa for upwards of a hundred years, but up to the present time very little in the way of manuring has been done beyond the natural vegetable deposits of the forest. In many estates of recent years cattle have been quartered in temporary pens on the hills, moving on month by month, with a large central pen for the stock down on the savanna.
The cocoa-beans are shipped to Europe in bags containing from one to one and a half hundredweight, and are disposed of by the London brokers nearly every Tuesday in the year at a special sale in the Commercial Sale Room in Mincing Lane.
The cacao-tree has sometimes been grown from seed in hot-houses in this country, but always with difficulty, for not only must a mean temperature of at least 80° F. be maintained, but the tree must be shielded from all draught. Among the most successful are the trees grown by Mr. James Epps, Jun., of Norwood, by whose kind permission the accompanying sketches from life were made. Success has only crowned his efforts after many years
of patient care. To grow a mere plant was comparatively simple, but to produce even a flower needed long tending, and involved much disappointment; while to secure fruition by cross-fertilization was a still more difficult task, accomplished in England probably on only one other occasion.
Bournville: "The Factory in a Garden."
FOOTNOTES:
[10] For full information on the subject of planting, see Simmond's "Tropical Agriculture" (Spon, London and New York); Nicholl's "Tropical Agriculture" (Macmillan).
[11] See plate facing [p. 77].
[12] See [frontispiece].
III. ITS MANUFACTURE.
Up to this point the operations described have taken place in the lands where cacao is produced. To watch the further processes in its development as an article of food, let us in imagination follow one of the shiploads of cacao on its sea journey from the far tropics to one of the countries of the old world, until the sacks of beans are finally deposited at a cocoa factory. An English factory, that of Messrs. Cadbury,
at Bournville, affords an excellent illustration of its manufacture, not only because about a third of all the beans imported into this country are treated there, but also because this treatment is effected amid ideal surroundings. Half a century ago Messrs. Cadbury Brothers employed but a dozen or twenty hands, and until within the last twenty-six years the firm was established in the town of Birmingham. The need for greater accommodation for the rapidly growing business, and a desire to secure improved conditions for the work-people, led to the removal of the factory to a distance of about four miles south of the city. A number of cottages erected for the work-people in those early days became the nucleus of a great scheme which in the last few years has expanded into the model village of Bournville, a name taken from the neighbouring Bourn stream. Year by year the factory grew and developed, until the green hay-fields, with the trout stream flowing through them, became gradually covered with buildings. To-day the factory seems like a small town in itself, intersected by streets, and
surrounded by its own railway. But the greenness of the country clings wherever a chance is afforded, ivy and other creepers adorning the brick walls, window boxes bright with flowers, and trees planted here and there; for no opportunity has been neglected of making the surroundings beautiful.
Bournville Cocoa Works: Office Buildings.
Taking train from the city, glimpses can be caught, as we near our destination, of the pretty houses and gardens of the village, forming a great contrast to the densely populated district of Stirchley on the other side of the line. Stepping on to the station, we are greeted by a whiff of the most delicious fragrance, which is quite enough of itself to betray the whereabouts of the great factory lying beneath us, of which from this point we have a fairly good bird's-eye view. Down the station steps, and a few yards up the lane to the left, with a playing field on one side, and on the other a plantation of fir-trees almost hiding the red brick and timbered gables of the office buildings, and we have arrived at the factory lodge. Looking through the open door down a
vista of archways bowered in clematis and climbing roses, with an alpine rock garden at each side of the broad walk, we might almost imagine ourselves to be at the entrance to some botanical gardens. But a glance at the thousands of check hooks covering the inner wall of the lodge informs us that more than 2,400 girls pass in and out every day. The men's lodge is at a separate gate.
Before entering the works, a few steps further along the road will give us some idea of the many advantages gained by moving the factory out into the country. Just opposite the lodge a sloping path leads to the cycle-house, where some 200 machines are stored during work hours. Beyond this, in the middle of a flower garden, stands the Estate Office of the Bournville Village Trust, and in the background higher up a girls' pavilion can be seen through the trees. Behind it stretch asphalt tennis-courts and playing-fields, bordered by a belt of fine old trees, under whose shade wind pretty shrubbery walks lined with rustic seats. A passage under the road leads straight from
the works into these beautiful grounds, and on a summer's day few prettier sights could be found than the numbers of white-robed girls who stream across in the dinner-hour to revel in the sunshine of the open fields, or sit in groups beneath the shady trees, enjoying a picnic lunch. A little further along the road the trees and the rhododendron bushes sweep backwards, leaving an open space, where a smooth lawn reaches to the front of a fine old mansion, for many years used as a home for some fifty of the work-girls whose own homes are at a distance, or who have no home at all. The fruit gardens and vineries belonging to "Bournville Hall" are used for the benefit of work-people who are ill.
Coronation Cricket Pavilion, Bournville.
Turning back again, we find on the other side of the road a magnificent pavilion, the Coronation gift of the firm to their employees, which overlooks the broad level stretch of one of the finest cricket grounds in the Midlands. Away in the hollow beyond, the Bourn forms a picturesque, shady pool, part of which is used to make a capital open-air swimming bath for
the men. In the rising background are the pretty houses and the gardens of the model village. Still retracing our steps, we now come to the original cottages built by the firm. Plainer and less picturesque than those of more modern construction, their air of comfort, and the creepers which cover many of their walls, make them harmonize well with their surroundings. One of them is now used as a youths' club, providing games, a circulating library, and reading and lecture rooms. Another contains club rooms for the office staff. In passing we catch sight of a fine swimming bath for the girls.
Through the lodge and under the clematis, a few steps bring us to the private railway-station, which in size would do credit to many a town. Here trucks are loaded with finished goods and despatched to their various destinations. Every working day of the year a long train, extending often in the busiest season to as many as forty truck-loads, steams out of this station to scatter the productions of Bournville over the face of the Earth. Close by the station we turn into the offices, where
the fittings and general arrangement convey an air of refined solidity according well with the goods produced.
Girls' Dining Hall, Bournville.
Before proceeding to study the manufacture of cocoa essence and chocolate from the bean as it is imported, it will be interesting to see the careful provision that is made for the health and cleanliness of the workers, for in connection with any food nothing is of greater importance than the circumstances attending its preparation. A gratuitous sick club is provided by the firm for the employees, including the services of a doctor and three trained nurses. A special retiring room, comfortably furnished, is provided for girls needing a quiet hour's rest.
We are taken into the girls' dining-hall, capable of seating over two thousand at a time, fitted with benches, the backs of which are convertible into table tops. The far end of the dining-hall leads into the huge kitchen, to which the girls can bring their own dinners to be cooked, or where they can buy a large variety of things at coffee-house prices. Here again the health of the workers is carefully studied.
Fruit is made a speciality, an experienced buyer being employed to insure its better supply. A private dining-room is provided for the forewomen.
Returning to the dining-hall, we descend a flight of steps into the spacious dressing-rooms, with vistas of wooden screens, filled on each side with numbered hooks. Here every morning the thousands of girls not only divest themselves of their outer garments, but change their dresses for washing frocks of white holland. The material for these is provided by the firm, free for the first, and afterwards at less than cost price, and the girls are required to start work in a clean frock every Monday morning. It will be seen at once how this helps them to keep neat and respectable; their strong white washing frocks only being soiled by their work, after which they change back into their own unstained clothes, and turn out looking as great a contrast to the usually pictured type of factory girl as can be imagined. The forewomen also conform to this arrangement, but wear washing
dresses of blue cotton to distinguish them from the girls. Round the walls of this vast dressing-room hot-water pipes are placed, and over these are shelves where on a rainy day wet boots can be deposited to dry. Specially thoughtful is the provision of rubber snow-shoes, imported from America for their use, and supplied under cost price. Beneath each stool, too, is a shelf for heavy boots, which can be replaced in the factory by slippers.
Mention has already been made of the provision for illness or accidents, and of the care shown in the many arrangements for maintaining and improving the health and physical development of the girls. Further evidence of this is found in the airy and well-lighted work-rooms, from which funnels and exhaust fans collect and carry off all dust,
and improve the ventilation, so that in spite of the multitudinous operations in progress, the whole place is kept as "spick and span" as a ship of the line. But another aggressive sign of the firm's belief in the motto mens sana in corpore sano is the presence of a lady whose whole time is devoted to the physical culture of the girls. Trained in Swedish athletics, this lady and her assistant undertake the teaching, not only of gymnastics, but of swimming and numerous games. Every day drill classes are held, an opportunity being thus provided for all the younger girls to attend a half-hour's lesson twice a week.
The result of all this thoughtful care is abundantly evident in the general air of health and comfort which pervades the whole factory, and in the bright faces which greet us at every turn, as we pass to and fro among the busy workers in this monster hive.
The Dinner Hour, Bournville.
Entering now, and turning into the private station, we see thousands of sacks of the freshly-imported beans being transferred to the neighbouring stores. The new arrivals
must first be sifted and picked over to get rid of any that may be unsound, or of any foreign material still remaining. This is accomplished by a sorting and winnowing machine, which delivers by separate shoots the cleaned beans, graded according to size, and the dust and foreign matter.
A battery of roasters await the survivors of this operation, which are automatically conveyed to the hoppers. High-pressure steam supplies the requisite heat without waste or smoke, and as the huge drums slowly rotate, experienced workmen, on whose judgment great reliance is placed, carefully watch their contents, and decide when precisely the right degree of roasting has been attained to secure the richest aroma. Then they are passed through a cooling chamber, after which they are in condition for "breaking down."
This consists in cracking the shells of the beans, and releasing the kernels or "nibs," from which the shells and dust are winnowed by a powerful blast. It is accomplished by carrying the beans mechanically to the cracking machine
at a considerable height, whence husks and nibs are allowed to fall before the winnower: the separated nibs are assorted according to size. Some of the shells find their way to the Emerald Isle, to be used by the peasants for the weak infusion called "miserables."
Now comes the important process of grinding, performed between horizontal mill-stones, the friction of which produces heat and melts the "butter," while it grinds the "nibs" till the whole mass flows, solidifying into a brittle cake when cold.
The thick fluid of the consistency of treacle flowing from the grinding-mills is poured into round metal pots, the top and bottom of which are lined with pads of felt, and these are, when filled, put under a powerful hydraulic press, which extracts a large percentage of the natural oil or butter. The pressure is at first light, but as soon as the oil begins to flow the remaining mass in the press-pot is stiffened into the nature of indiarubber, and upon this it is safe to place any pressure that is desired. As it is not advisable to extract all the
butter possible, the pressure is regulated to give the required result. In the end a firm, dry cake is taken from the press, and when cool is ground again to the consistency of flour; this is the "cocoa essence" for which the firm of Cadbury is so well known in all parts of the world.[13]
Between cocoa and chocolate there are essential differences. Both are made from the cocoa nib, but whereas in cocoa the nibs are ground separately, and the butter extracted, in chocolate sugar and flavourings are added to the nib, and all are ground together into a paste, the sugar absorbing all the superfluous butter. If good quality cocoa is used, the butter contained in the nib is all that is needful to incorporate sugar and nib into one soft chocolate paste for grinding and moulding, but in the commoner chocolates extra cocoa butter has to be added. It is a regrettable fact that some unprincipled makers are tempted to use cheaper vegetable fats as substitutes for the natural butter, but none of these are really
palatable or satisfactory in use, and none of the leading British firms are guilty of using such adulterants, or of the still more objectionable practice of grinding cocoa-shells and mixing them with their common chocolates.[14]
Flavouring is introduced according to the object in view; vanilla is largely employed in this country, though in France and Spain cinnamon is used, and elsewhere various spices. Willoughby, in his "Travels in Spain" (1664), writes:
"To every three and a half pounds of powder they add two pounds of sugar, twelve Vanillos, a little Guiny pepper (which is used by the Spaniards only), and a little Achiote[15] to give a colour. They melt the sugar, and then mingle all together, and work it up either in rolls or leaves."
Another writer says: "The usual proportion at Madrid to a hundred kernels of cocoa is to add two grains of Chile pepper, a handful of anise, as many
flowers—called by the natives vinacaxtlides, or little ears—six white roses in powder, a pod of campeche,[16] two drachms of cinnamon, a dozen almonds and as many hazel-nuts, with achiote enough to give it a reddish tincture; the sugar and vanilla are mixed at discretion, as also the musk and ambergris. They frequently work this paste with orange water, which they think gives it a greater consistence and firmness."
Bournville Village: Laburnum Road.
When the chocolate is sufficiently ground it is put into a stove to attain the correct temperature, and is then passed on to a moulding-table, where it is pressed into tin moulds, and shaken till it settles. After passing through a refrigerating chamber, the contents of these moulds are ready as cakes of hard chocolate for putting up in the well-known blue "Mexican," or the dark-red "Milk," packets.
It would, of course, be interesting to proceed to an inspection of the many processes involved in making all the dainties that are prepared with chocolate, and of the numerous trades concerned in the production of packages, boxes, and fancy cases, did space permit. Room after room might be visited, bright in
the daylight, or equally well lighted by electricity at night, humming with busy machines; some peopled with girls—among whom only men wearing a certain badge on their arms are allowed—some with men and boys, but all vibrating with a genial air of content as well as of busy occupation. Suffice it to say that half the handicrafts of the town seem represented in this centre of industry, in every department of which order and cheerfulness reign supreme. Each would require a chapter to do it justice, for everything employed in packing seems to be made on the premises, and that, too, on a system of piece-work paid for, not at the lowest possible price, but on the basis of securing a satisfactory living wage to the average worker. No wonder the faces around are bright, no wonder that openings at the Bournville factory are in demand, and that long service for the firm is the boast of so many of the employees. Among these, a little band of about thirty still upholds the traditions of the old firm that laid the foundations of the present company in the city of Birmingham.