Transcriber's Note: The cover image was created by the transcriber and is placed in the public domain.
A
MANUAL
OF THE
HAND LATHE:
COMPRISING
CONCISE DIRECTIONS
FOR
WORKING METALS OF ALL KINDS, IVORY, BONE AND PRECIOUS
WOODS; DYEING, COLORING, AND FRENCH POLISHING;
INLAYING BY VENEERS, AND VARIOUS METHODS
PRACTICED TO PRODUCE ELABORATE WORK
WITH DISPATCH, AND AT SMALL EXPENSE.
BY EGBERT P. WATSON,
LATE OF “THE SCIENTIFIC AMERICAN,” AUTHOR OF “THE MODERN PRACTICE OF
AMERICAN MACHINISTS AND ENGINEERS.”
ILLUSTRATED BY SEVENTY-EIGHT ENGRAVINGS.
PHILADELPHIA:
HENRY CAREY BAIRD, INDUSTRIAL PUBLISHER,
406 WALNUT STREET.
LONDON:
SAMPSON LOW, SON & MARSTON,
Crown Buildings, 188 Fleet St.
1869.
Entered according to Act of Congress, in the year 1869, by
HENRY CAREY BAIRD,
In the Clerk’s Office of the District Court of the United States, in
and for the Eastern District of Pennsylvania.
TO MY DEAR SON,
EGBERT PERLEY WATSON,
I DEDICATE
THIS LITTLE BOOK,
IN THE
HOPE THAT HE MAY BE A GOOD MAN,
AND A GOOD MECHANIC.
PREFACE.
I did not write this little book with the intention of apologizing to the prospective reader, so soon as I had done so, but with the honest, I hope not egotistical, feeling that I had something to say that was not generally known. We live to learn and to impart what we know to others, and I have taken this method of giving my experience in a pastime that is elevating, artistic in every sense of the word, and a wholesome relief from the cares of business.
In regard to the work itself, I can show samples of every thing of any importance described or given in it. I have not made all of the patterns given in the back part, for that is mere routine, but in gross, and in most details, the book is the result of experience, and will be found reliable as far as it goes. That it does not cover every possible change and use to which the lathe can be put, I am well aware.
Something must be left for the workman to find out himself. Neither have I given any recipes for varnishes, for those cannot be made by inexperienced persons. Moreover, they can be had so cheaply and universally, that it is mere folly for any amateur to make them.
Saluting all persons who love the art of which this little volume is descriptive,
I am their sincere friend,
EGBERT P. WATSON.
New York, April 15, 1869.
CONTENTS.
| PAGE | |
| CHAPTER I. | |
| The Foot Lathe | [13] |
| CHAPTER II. | |
| Tools | [22] |
| CHAPTER III. | |
| Scrapers, etc | [30] |
| Chasing and Screw Cutting | [33] |
| CHAPTER IV. | |
| Chasers, etc | [35] |
| CHAPTER V. | |
| Chucking | [42] |
| CHAPTER VI. | |
| Metal Spinning | [51] |
| CHAPTER VII. | |
| Ornamental Cutting | [59] |
| To Make a Pair of Solitaire Sleeve Buttons | [59] |
| CHAPTER VIII. | |
| Centres | [65] |
| CHAPTER IX. | |
| Fancy Turning | [71] |
| CHAPTER X. | |
| Ornamental Woods | [77] |
| Varieties | [77] |
| Snake Wood | [78] |
| Tulip Wood | [79] |
| Granadilla | [80] |
| Tamarind | [80] |
| Cam Wood | [81] |
| Box Wood | [81] |
| Laurel Root | [82] |
| White Holly | [82] |
| Ebony | [82] |
| Olive Wood | [83] |
| Sandal Wood | [83] |
| Rose Wood | [84] |
| Curled Maple | [84] |
| Birds’ Eye Maple | [84] |
| Treatment | [85] |
| CHAPTER XI. | |
| Wood Turning | [87] |
| CHAPTER XII. | |
| Tools for Wood Turning | [90] |
| CHAPTER XIII. | |
| Tool Tempering, etc. | [92] |
| CHAPTER XIV. | |
| Artistic Wood Turning | [96] |
| CHAPTER XV. | |
| Stamp Inlaying | [102] |
| CHAPTER XVI. | |
| Designs in Mosaic | [106] |
| CHAPTER XVII. | |
| Finishing the Outside | [110] |
| CHAPTER XVIII. | |
| Inlaying Continued | [114] |
| Gluing in Veneers | [115] |
| Ivory | [116] |
| Polishing | [118] |
| Dyeing Ivory | [118] |
| CHAPTER XIX. | |
| Ornamental Designs for Inlaying | [121] |
| CHAPTER XX. | |
| General Summary | [125] |
| Lacquers | [126] |
| Soldering | [127] |
| Varnishing and Polishing | [129] |
| Brushes | [131] |
| Pearl | [131] |
| Miscellaneous Tools | [131] |
| Curving Veneers | [132] |
| Cutting Miscellaneous Materials | [133] |
| Index | [135] |
MANUAL
OF THE HAND LATHE.
CHAPTER I.
THE FOOT LATHE.
There are two distinct kinds of work done in foot lathes—the useful and the merely ornamental. Both afford enjoyment and profit to those who practise them. The mechanic who earns his living by working ten hours a day in a workshop, does not care to go home and pursue the same calling in the evening; but he can institute an agreeable change in his life, beautify his dwelling, and cultivate his taste, by the use of the lathe, and thus obtain ornaments that would cost large sums if purchased at the stores; or he may, indeed, make the lathe a source of revenue, and sell the product of his skill and ingenuity at high prices to those who admire, but have not the ability to construct.
To many mechanics, even, the lathe is merely a machine for turning cylinders or disks, or executing beads, ogees, scrolls, or curves of various radii, so that, after all, the work is pretty much alike, and ceases to be attractive. This is quite a mistaken view. There are no such goods in market as those made on lathes, and peculiar tools used in connection with them—by lathes with traversing mandrels, with geometric chucks, with dome chucks, and compound slide rests. There are lathes that, while one could chase up a five-eight bolt in them as well as on the simple pulley and treadle machine, are also capable of executing all sorts of beautiful things—vases with bases nearly square, or exactly square, with round tops and hexagonal bodies, with gracefully-curved angular sides and bases, fluted vertically; boxes with curious patterns, resembling basket work; in fact, any combination of straight and curved lines, cut in the sides, it is possible for an ingenious man to invent. Strictly speaking, these are not lathes, for in order to do the things before mentioned it is necessary to use after attachments in connection with them, so that the combination of them produces the results spoken of. There is, absolutely, an unlimited field for the genius of workmen to exert itself in designing patterns and executing work of an ornamental character.
All ornamental work resolves itself into movements of three kinds—angular, circular and straight. From the combination of these with each other, the times where they merge and emerge, where a movement of one kind changes into any other, where an ellipse becomes part of a circle, where circles are generated across the circumferences of other circles, where these patterns are drawn over and upon each other without destroying the character of either—we say, by such movements, and many others which it would be confusing to follow, the most beautiful forms are made.
Or, if the taste of the workman runs upon mechanical instead of artistic things, there are steam engines to be made, steam boilers to be spun up, of small size; in fact, any piece or machine that can be thought of.
It is almost unnecessary to specify the innumerable kinds of work that can be done in a hand lathe, but the amateur who delights in metal turning may make trinkets of all kinds for his friends, that shall vie in beauty with the best efforts of the jeweler and goldsmith. This, of course, is dependent on the material used, the taste of the workman, and his originality of conception. Pins for ladies’ wear can be made of boxwood and ebony, glued together in sections, of all designs, and afterwards turned in beads and mouldings, or otherwise ornamented in a chuck, as will be shown hereafter. Sleeve buttons can be made of ebony and silver, ivory and silver, pearl and gold, or any combination that is desired. Chess and checker men also afford a chance to display skill. And, besides these, special work of any nature is within the capacity of the machine.
There is no family in this country that would not find it economy to have a foot lathe in the house, where the members have mechanical tastes—not necessarily the male members, for ladies use foot lathes, in Europe, with the greatest dexterity. Some of the most beautiful work ever made, was by Miss Holtzapfel, a relative of the celebrated mechanist of the same name. If there are shovels to be mended, the lathe will drill the holes and turn the rivets. If the handle of the saucepan is loose, it will do the same. If scissors or knives want grinding, there is the lathe; if the castors on the sofa break down, there is the lathe; if skates need repairs, either of grinding or of any other kind, there is the lathe. In short, it ought to be as much a part of domestic economy as the sewing machine, for it takes the odd stitches in the mechanical department that save money.
Let not the inexperienced reader, who hears of a lathe for the first time, be frightened at this array of terms, or diverted from the use of it by the recital. In its simple form, as shown in [Fig. 1], it is readily understood, and, after a little practice, easily managed by any one, and, after the first few weeks, the amateur will realize the fruits of his application.
Fig. 1.
At first, it had not even a continuous rotary motion, but the spindle was driven by a belt worked by a spring pole or its equivalent. The belt was rolled round the spindle, and the pole allowed to spring up; the spindle then revolved the length of the belt, or rope, for belts were not thought of, and the operation was repeated, the work being done only when the force of the spring pole revolved the spindle and the job the right way.
Foot lathes had, prior to the introduction of the engine lathe, been used on very heavy work. It is but a few years, comparatively speaking—not twenty—since cast-iron shafts, six, eight, and ten inches in diameter, were turned in such lathes. For all that we know to the contrary, many jobs, far exceeding this in size, have been thus executed.
In some shops, there are still standing heavy oaken shears, made of timber twenty inches deep, and four or six inches wide, faced with boiler iron, and in the racks above there are long-shanked tools, with which the men of old were wont to do the work.
These lathes are never used now, except for drilling holes, or for apprentices to practice on, but they serve to show what machinists had to do in olden times, when there were no vise benches to sit on and watch the chips curling off the tool, as men do now.
Fig. 2.
Hand lathes are not in great favor in large machine shops. They are not used, or should not be, for any purpose except drilling, and then they are no longer hand lathes, but horizontal drilling machines. There is no simple work to be done on a hand lathe that could not be performed to better advantage and more cheaply on a machine constructed for the purpose.
Some large machine shops keep a hand lathe going continually, cutting off stud bolts, facing and rounding up nuts, and similar work. This does not seem profitable. A machine to do this work would do more, of a better quality, than hand labor could.
The foot lathe—the terms hand and foot lathe are synonymous—is generally used, at the present time, by small machinists, manufacturers of gas fixtures, amateurs, etc.; men who do not work a lathe constantly, but are called off to braze or solder, or, perhaps, to fit some detail with a file. For these uses the foot lathe is one of the cheapest of tools; for the same person that does the work furnishes the power also, so that a man working on a foot, or hand lathe, as it is often called, ought to have first-class wages. Moreover, a first-rate foot lathe turner is always a good mechanic, for it takes no small degree of dexterity to perform the several jobs with ease, and dispatch, and certainty. To always get hold of the right tool, to use the same properly, so that it will last a reasonable time without being ground or tempered, to rough-turn hollow places with a square edge, to chase a true thread to the right size every time, without making a drunken one, or a slanting one, to make a true thread inside of an oil cup or a box—all these several tasks require good judgment, dexterity, and a steady hand. Of course, where a slide-rest is used, the case is different. We allude, specially, to a cutting tool managed by the hand.
To do all these things, however, it is necessary to have tools, and good ones, or none. It is an old saying, that a bad workman quarrels with his tools, but a good workman has a right to quarrel with bad tools, if he is furnished with them, through chance or design. It is impossible to execute good work with a dull tool, one badly shaped, or unsuited to the purpose, and, therefore, it is important to set out right at the beginning.
There is no tool more efficient in the hands of a good workman, than the diamond point, [Fig. 2], here shown. For roughing off a piece of metal, for squaring up the end, for facing a piece held in the chuck, for running out a curve, or rounding up a globe, it is equally well adapted. It may be truly called the turner’s friend.
CHAPTER II.
TOOLS.
Any one who has watched a novice at work on a lathe, must have remarked the difficulty he has in controlling the tool and keeping up the motion of the treadle at the same time. The two operations are difficult to “get the hang of,” to use a homely phrase; but once conquered, the work can proceed. The natural tendency is to slack up or stop the motion of the treadle while the tool is engaged, and the tool is, therefore, at one time under the work, at another time above it, at another jumping rankly in, until, finally, the piece goes whirling out of the center or the chuck, and the operator flushes all over at his awkwardness.
This, of course, is remedied by practice; and as this work is written mainly for the information of beginners and amateurs, we hope that experts and those who know all about hand lathes, will excuse allusion to such simple things as holding the tool properly, and kindred matters.
The lathe must be of such a height as the workman finds convenient, so that he is not obliged to stoop much, and, at the same time, low enough to allow the weight of the body to be thrown on the tool when hard work is to be done. The speed of the lathe ought to be very high on the smallest cone, and there should be three speeds, at least, for different work. The object is to regulate the velocity of the work in the lathe, and keep the motion of the treadle uniform, as near as may be, at all times. It distresses a workman greatly, when chasing a fine thread on a small diameter, if he has to tread fast to get up the proper speed, as he does when there are only two speeds. On the contrary, for larger jobs, it is difficult to keep up a rotary motion if the foot moves slowly, as it must in order not to burn the tool by a high velocity on some kinds of work. Foot lathes, in general, are not geared, although some are, and ought to have wider ranges of speed than they do. Where one class of work is done, however, it makes little difference, but for general turning, the speeds should vary.
Another difficulty experienced by beginners is in holding the tool still—rigidly so. They allow it to “bob” back and forth against the work, if it runs untrue, so that it is impossible to make a job. The tool must be held hard down, as if it grew to the rest, and never moved, nor receded, until the cut begun is finished.
The “rest” should be of soft, wrought iron, since that material holds a tool with more tenacity; imposing less strain on the arms of the operator. It should be dressed off smooth as often as it gets badly worn, or cut by indentations. Cast iron is not good, and steel is not so good as wrought iron. A special rest should be kept for chasing threads with, since the least obstacle is enough, when running up a fine thread, to divert the chaser and spoil the job, by making a drunken thread. If we now suppose the lathe to be in good order, the centers true and well-turned to a gauge, the rod (if that is the job) between them and properly “dogged,” the centers oiled, and the rest at the right height, we shall be all ready to start. The rest should be high enough to bring the point of the tool a little above the center.
Fig. 3.
To rough off the outside, and make it run true, is the first step, and the tool must, therefore, be held as in [Fig. 3], or so that the point and part of the edge alone engage with the work. This will take off a thin, spiral cut, without springing the shaft or making it untrue. The whole surface of the shaft must be thus run over, beginning at the right hand and shifting the tool as fast as one part is turned. The tool should not be moved rigidly in a straight line toward the belt, but by holding it hard down on the rest, so that the bottom edge bears as in [Fig. 2], and rocking the tool on that angle, so that the point describes a curve, as in [Fig. 4], the work will be turned evenly and true.
Fig. 4.
We must remark, in passing, that the person who reads these directions, and then undertakes to turn by them, will find that reading how to do a thing, and doing it, are two different matters.
It looks very nice to see a skater darting over the ice at his ease, but try it once, and, if you never knew before, you will understand what experience means. Trying to teach a person to be a turner, in a book, is analogous. One can only indicate the general method, and leave experience to do the rest.
Fig. 5.
After the whole surface has been run over, the same tool may be used on the flat side for reducing the work to one diameter throughout the length. The reader must not assume that there is no other tool than a diamond point; he will find many others adverted to, as we proceed.
Fig. 6.
It is most important that the ends of a rod or shaft should be squared up first, before the body is turned, for the removal of some slight inequality subsequently may cause the whole shaft to run out of truth. The center must be drilled with a small drill, and slightly countersunk. When the end is squared up, the center must be run back a little, so that the tool point may project over the drilled hole, and thus make it all true about the center, as in [Fig. 5]. This will make the work push over to one side of the center, but that is of no consequence. Let it run as it will; so long as it does not come out of the centers there need be no apprehension.
[Fig. 6], is another kind of roughing tool, to do heavier work with.
Fig. 7.
There are two kinds of tools used in foot lathes, called straight and heel tools. [Fig. 7] is a heel tool. It is so called from the heel which is forged on the lower end. One form of the straight tool has already been shown. The heel tool is used on heavy work, and the object of it is apparent, namely, to hold on the rest, and so impose but little labor on the workman to retain it in place, or prevent it from receding. It is generally forged from half inch or five eighth steel. The steel is held in a handle twenty inches long, grooved on top to fit the steel, and furnished with a handle at right angles. This handle has a square eye in the top that the tool passes through. A nut at the end of it screws up the eye and binds the tool fast in the groove, so that it cannot slip.
It is given complete in [Fig. 7]. The lower handle enables the workman to have great power over the edge, and to direct it from or to the work without danger of catching. The tool is used by resting the end on the shoulder, as in Fig. 8, and turning the lowest handle. Since the heel holds the tool from slipping, there is no occasion to bear against it. In fact, there is no occasion, at any time, to force the tool from the workman, but it must be turned sideways, back and forth. A piece, properly centered, may be cut in any way without destroying its truth.
Fig. 8.
CHAPTER III.
SCRAPERS, ETC.
To suit different kinds of work, as previously stated, various tools are needed, but the reader must not expect to see them all illustrated in this book. The workman will learn what tools he needs, and make them for himself, which will be of more advantage to him than engravings could be. The tools here shown, will be found very useful in different places.
Fig. 9.
[Fig. 9] is the end of a thin-edged, flat scraper, and is chiefly to be used on brass work. It may be of any length and size, but for small lathes, and light work, it is cheaper and handier to make it of thin sheet steel, one eighth or one tenth of an inch thick, and to form the reverse end into a round nose, or half-circle scraper.
Fig. 10.
It often happens that fillets or hollows occur, as in finishing ornamental brass work, in connection with flat surfaces. By having such a tool as this, the necessity of laying one tool down and picking up another, is obviated, for the two are combined in one. For iron work, it is customary to use a heavier and thicker tool for finishing. As in Fig. 10, the front edge is slightly raised or concave, to make it sharp and hold a cut well. All turning tools for finishing iron are made thicker than those for brass, and should have lips, or curved cutting edges. Such tools cannot be used for brass, as they are too sharp; the edges jump into the metal and spoil the work.
A tool for scraping brass work of some kinds is made as shown in Figs. 11 and 12.
Fig. 11.
Fig. 12.
There is no occasion to make the ends at different angles, except the convenience, before stated, of having four cutting edges on one piece, for any angle can be easily given by the position of the hand or the direction of the rest. These tools, here alluded to, are only to be used when the job has been all turned true and the scale removed; they scrape, merely, they do not cut.
Such tools sometimes save a few steps at a critical period; that is, when the tool is well set and in place, so that the work is done better and more expeditiously. Apart from this consideration, there is the chance of cutting or injuring the hands, by the proximity of sharp edges. Under the control of an expert, however, there is little danger from this cause, as inspection will show. Skilful men that have worked a lifetime at their trade, have few marks or scars on their hands, as a general thing.
When these scrapers are used on cast iron, or, indeed, on brass of a peculiar composition, they sometimes “chatter,” as it is called, and leave the work full of deep, unsightly marks, like those on the edge of coins. The cause of chattering is the rapid vibration of the tool, so that it springs away from, and against the work, with great rapidity, leaving traces of its edge on the work. Chattering may be prevented, by putting a piece of sole leather on the rest, between it and the tool.
The tools with long handles are chiefly intended for heavy work, or that which requires both hands to the cut, but there are smaller tools than these, used by amateurs, wherein the common file handle, or one like it, only a little longer, is employed instead.
CHASING AND SCREW CUTTING.
In an engine, or power lathe, all screws are cut by trains of gears, as mechanics well know, but in the hand lathe, which was the first machine, screws, both male and female, must be made by chasers or hubs, both inside and outside. The chaser itself must be made first, however, and that is done by a simple tool called “a hub.”
Fig. 13.
Fig. 14.
Fig. 15.
The chaser is first forged in blank, for an outside chaser, as in [Fig. 14], and as in [Fig. 15] for an inside tool. It is then filed up, and held against a hub, shown in [Fig. 13], running in the lathe. This rapidly cuts away the chaser blank, and forms the teeth in it perfectly. The lines across it are spiral grooves, cut completely round from one side to the other, so that the hub cuts the blank like any other tool. [Fig. 16] represents the chaser.
Fig. 16.
CHAPTER IV.
CHASERS, ETC.
It is not always an easy task to chase a true thread on a piece of work, and even “the boldest holds his breath for a time,” if he has a nice piece of work all done but the thread, and that in a critical part. It is so easy to make a drunken thread, or one in which the spirals are not true, but diverge or waver in their path around the shaft, that many are made. That they are more common than true threads, is well known to mechanics. To start a thread true is quite easy with an inside chaser; for, strange as it may seem, it is seldom that a drunken thread is made on inside work; only have the bore itself true, and the chaser will run in properly. The case is different when a bolt or shaft is to be cut. With fine threads, the slightest obstruction on the rest will cause the chaser to catch and stop slightly. No matter how slight the stoppage, it is certain to damage the thread. The injury is more perceptible on fine threads than on coarse, for, in the former, if the threads do not fit (as they will not if they are drunken, one crossing the other, when both parts are put together), the drunken thread will not come fair with the other. In coarse threads, however, it will not be so apparent, for, by making the drunken thread smaller, it will have play and accommodate itself to its place. This is not workmanship, it is “make-shift.”
To chase a true thread the rest must be smooth and free from burrs or depressions. Nice workmen keep a special rest, with a hard, polished steel edge, expressly for this purpose.
If the chasers themselves are smoothly finished at the bottom, on an emery wheel, they are all the better. With these precautions, and others noted below, success is certain. When a thread is to be started, take a fine diamond-pointed tool, and hold it on the end of the shaft to be chased. Set the lathe going, and give the tool a quick twist with the wrist, so that a spiral will be traced on the work, like [Fig. 17].
Fig. 17.
Some part of this will correspond with the pitch of the thread to be cut, and there is less liability of making it drunken. By a little practice, one is able to hit the pitch of the chaser exactly in making a start.
“There is no trouble, after you once know how.” We have chased quantities of small screws, with forty-eight threads to the inch, and not a sixteenth of one inch in diameter. If the chaser once hesitates on such screws, they are spoiled. For heavy threads—seven and eight to the inch, which is about as hard work as any one wants to do,—it is the custom of some turners to use a tool with only two teeth, and some use only a sharp-edged cutter, like [Fig. 18], to deepen the thread, the chaser being used afterward, to rectify the job. There is danger with this tool, unless it is used by an expert, of digging out the thread, so that the last end of it will be worse than the first.
Fig. 18.
Another tool, used in chasing heavy threads, is a doctor. This consists in having a fac-simile of the thread to be cut on the back of the chaser, and in applying a short set screw behind, so that, as the iron is cut away, the chaser may be followed up behind. [Fig. 19] is the doctor, but the follower opposite the chaser is too narrow, and should be made nearly half a circle to avoid slipping; with this exception it is all right.
These tools, and the screws made by them, are all inferior to those made by lathes with traversing mandrels; that is, a mandrel which slides in and out of the head stock, as in a Holtzapffel lathe.
Fig. 19.
This lathe has a series of hubs, unlike the one shown previously, slipped over the back end of the lathe spindle (furthest from the workman) and a fixed nut on the head-stock, which, being put in communication with the hub on the mandrel, drives the same in and out, according to the direction the cone-pulleys are turned. Of course, with such an attachment as this, there is no danger of making drunken threads, for the hubs which start the threads, are cut with a train of gears in an engine lathe, so that it is impossible for them to be incorrect. Moreover, a square thread, or a V-shaped thread, can be made with them, which is not the case with common chasers.
In lathes that have traversing mandrels to cut screws, the tool itself remains stationary, but as this is obviously a disadvantage in many kinds of work, it is far better to have the tool advance and the mandrel revolve as usual. By this plan much time is saved, a greater range of work is possible with the same gear, and a piece that is chucked, or one that is between the centers, can be cut with equal facility.
Any common lathe can be rigged to do this by putting a shell on the back end of the mandrel, between the pulley and the set screw, and slipping the hub over the shell, with a feather, to keep it from turning. To take a thread from this hub, a round bar must be set parallel with the shears, in easy-working guides. The bar must have an arm at one end, to reach over to the hub, said arm to be fitted with a piece of hard wood, to match the thread on the hub. The other end of the bar has the cutting tool in it; of course, at right angles, so as to run in to the work, and bear on the tool rest. The tool is held in an arm on the bar by a set screw, so that it can be lengthened or shortened.
By this arrangement, a true thread can be rapidly generated on any rod, hollow cylinder, or other kind of work—the pitch depending on the pitch of the hub.
It is necessary to have as many different hubs, varying in pitch, as there are different kinds of work to be done, and, although the thread on the hub is only an inch or half an inch long, perhaps, a screw of any length may be cut on a rod, by simply shifting the cutter on the rest. This same bar is also useful for turning, as with a slide rest, for, by sliding it along gradually, it acts, in a measure, like a fixed tool in a slide rest.
Fig. 20.
From these hints the amateur who takes a lathe in hand for the first time, or is, at best, a neophyte, may learn much to his advantage. Persons of a mechanical turn only need a hint, when the mind springs to the conclusion with surprising rapidity.
The little tool, shown in [Fig. 20], is very handy in many instances, particularly for running under the necks of screws when the thread is cut up to the head. By so making them, the head comes fair down upon its bed, and holds much better.
CHAPTER V.
CHUCKING.
Fig. 21.
Fig. 22.
Chucking work in the lathe is one of the most interesting branches, for here there are no centers in the way, to plague the workman, and the tool has a fair sweep at all parts. Every one who uses a lathe, should get a scroll chuck, [Fig. 21], of Cushman’s make, (A. Cushman, Hartford, Connecticut,) that is, a chuck where the jaws move up together toward the center, so that any round piece will be held perfectly true. This is a great convenience, for whether we have a ring to bore out, or a wheel to turn off, it is equally handy, and is far better than the independent jaw chuck, which has to be set up by measurement, and repeated trials before it is right. To those who cannot afford to purchase a scroll chuck, a wooden one can be made to answer every purpose. Wooden chucks should be made of some hard, fine-grained wood, such as maple or mahogany, so that they will hold well whatever is driven into them.
Fig. 23.
Fig. 24.
If we have a small cylinder head to turn, for instance, the back head, which has no hole in it to put a mandrel through, as the front one has, the wooden chuck will come in play. To make one, the turner takes a square block of the proper thickness, say one inch, and saws the corners off, so that it is eight-sided. It is then ready to screw on the face plate of the lathe. This is quickly done by having small screw holes in the plate for this purpose, as shown in [Fig. 1], page 17.
Fig. 25.
The block is then all ready to work on, and the face must be turned off true, and a recess cut out in it to receive the head. This is the head, [Fig. 26].
Fig. 26.
On the back side, there is a projection to fit the cylinder of the engine. This must be turned first, and the flange faced off true: after that the head must be pryed out, (by making a little recess in the chuck, alongside of it,) reversed, and put in the chuck again, the finished side in, so as to polish it on the outside. [Fig. 27]. It must be driven up tight against the face of the chuck, otherwise the flange will be thicker on one side than the other. In finishing, it will be found better to commence near the center, and work out toward the largest diameter, for it is necessary to get under the scale, or sand, left on in casting, first, before the work can be turned true, and this is easiest done by beginning at the middle, where the speed is low. The scale is fused sand melted on the metal in the act of casting. The best tool to do this with is the diamond-point, for it can be employed universally on straight or hollow surfaces, is easily ground, and always works well. After it, comes the scraper, previously shown. If these chatter, a piece of leather must be put between them and the rest. It is also well to put a stout iron rod, or piece of hard wood, between the back center of the lathe and the face of the plate; this keeps everything steady, as shown below, so that a beautiful luster will be given by the tool alone.
Fig. 27.
After the plate or head is firmly scraped, it must be polished with flour emery and oil. The emery first used must be No. 1, which is about like Indian meal; if the work is brass, however, this will not be needed. This must be plentifully supplied with oil, so that it is like cream, and the workman, taking a soft pine stick, with the end pounded into a brush, so that it will hold emery, holds it hard up against the face of the head. If it has been properly scraped, a few revolutions will produce a fine-grained finish, but if it is badly done, the corners will be full of scratches and chatters. It takes time and experience to make a good finisher, and patience also, for men who are good turners, and can make excellent fits, are sometimes botches at polishing.
After emery of the finest possible description has been used, a little rouge powder should be put on a piece of buckskin and applied to the work. This will make a polish equal to gold on brass, and like silver on iron. Instead of these methods many persons burnish their work. The burnisher is sometimes made of steel, of bloodstone, and of agate. Steel is the material generally employed. It is polished as bright as can be on a buff wheel, and must be preserved so, otherwise it is useless to attempt doing anything with it. Pumice stone is very good for polishing with, or rather for finishing the surface before polishing. Other substances will be mentioned hereafter. Steel and iron are best polished with a sharp tool and water. To turn steel with a handsome surface, the tool must be sharpened on an oil stone, and the speed high, then spit on the work and take light cuts, and you will have a nice job. To make a very brilliant polish on steel, it is necessary to use emery and oil, plenty of oil and not much emery, but this makes such a nasty mess on the lathe, that few good turners will do it. A file should not be used in the lathe if possible; filing a job makes it uneven, and spoils the looks of it. It is difficult to avoid scratches, and the expert can generally tell the difference between work that has been turned true, and that which has been filed, and, in nearly all cases, it is quicker to turn the work to fit or to finish at once.
In polishing round work, such as rods or shafts, it is much cleaner, and more expeditious, to make a pair of clamps like [Fig. 28], and put the emery and oil on leather pads between them. The clamps consist of two straight pieces of soft or hard wood, lined with leather, though some use sheet lead.
The leather catches the polishing material and holds it, and, at the same time, keeps it continually applied to the shaft. The clamps are slipped over the same, and the ends held in the hand. This utensil also gives a fine finish to the work, making it smooth and even. It must be carried regularly along from end to end, sometimes fast and sometimes slow, so as to cross the lines, or avoid making a twist in the polish like a screw thread, which would otherwise be given. A very beautiful and brilliant luster can be given to a shaft of iron or steel, after it is nicely finished, by holding a sheet of fine sand paper, covered with chalk, on it. The glaze that this gives, makes the work glisten like silver, but it also takes off all the grease, so that the shaft is very sensitive to moisture, and is quickly rusted.
Fig. 28.
This discussion about polishing has led us away from the consideration of chucking, which we shall enlarge a little more upon.
The chuck is a very necessary and even indispensable auxiliary when chasing. Threads cannot be caught in the jaws of a scroll chuck, because, if set tight enough to hold the work, the threads are jammed so that they will not run in the part they were fitted to. If a piece, having a thread cut on it, like [Fig. 29], is to be turned outside, it is very easy to chase the cap first and then the cup it fits, so that the cap can be screwed into it and turned off where it belongs; it will then be true, and is easy to mill on the edge.
Fig. 29.
It must always be borne in mind that the chaser must be sharp. If it is not, drunken threads will be the rule, not the exception.
The chuck shown in [Fig. 30], will be found very useful for holding metallic disks, small box covers, or anything that requires merely a slight clasp; it is also useful for holding round plugs, pencils of wood, or penholders, to drill in the ends. It can be made eccentric with the mandrel of the lathe, if desired, so as to turn a piece on one side, or drill in a similar manner in the end of a plug. It is merely a piece of boxwood bored out, bored with holes, which are sawed down into slots, so as to form a series of jaws, which are sprung in by sliding the ring down on them. They are so easily made that a great many can be provided.
Fig. 30.
CHAPTER VI.
METAL SPINNING.
Spinning sheet metal into various forms is another kind of work which can be done in the foot lathe, and it is here that the amateur can show his taste and dexterity.
The process consists in forming a blank, like this engraving, into an ornamental base for a lamp, or an oil cup; in fact, any thing whatsoever. All that is requisite is to have a fac simile, in wood, of the shape you wish to make. This is bolted or otherwise made fast to the face plate, and the blank is then set up against it, and held as the cylinder head, shown in [Fig. 26], is, that is, with a rod leading from the back center of the lathe to the work.
Fig. 31.
A tool like [Fig. 32] is then used to press the metal into all the recesses or curves of the pattern. The speed must be high, and the metal quite soft and moistened with a little soap-suds or oil, so that it will not be scratched by the tool.
To spin metal requires some dexterity, but it is easily acquired after a little practice. The rest must be furnished with holes, like [Fig. 33], and a pin, so that the tool can be brought up against it like a lever.
Fig. 32.
Fig. 33.
Still-another kind of metal spinning can be done in the lathe. This relates to making circular shapes, or cylindrical, more properly—such as napkin rings, the tops of steam pipes, or similar things. To do this, a mandrel is requisite. The mandrel must be of steel, and turned to the desired pattern—like [Fig. 34], for instance.
Fig. 34.
A ferrule is then made and soldered together with lapped edges, so that there will be no seam. The mandrel must be as much smaller than the size of the finished work as will allow it to come off freely, for it will be apparent that if the work was spun up on the mandrel, it could never be taken off. The ferrule, when put on them, will stand eccentric to the mandrel, as in this figure—that is, when the tool bears on it. In other respects the process is just the same as spinning on the face plate. Tripoli, chalk, whiting, rotten-stone, and similar substances are used to give the fine polish on such work.
Fig. 35.
We know of no prettier or more expeditious process of making a small steam boiler for a toy engine, than by spinning it upon the lathe. The boiler will be very strong, have large fire surface, and be without joints, having only one at the bottom, where it is easily kept tight. [Fig. 36] is the boiler.
The metal must be thin (twenty gauge), the sheet brass sold in the shops will answer, as it is already annealed, and the corrugations must not be too deep on the sides, or the work will not come off the mould. The center of the fire-box, A, must be left flat, so that the flue will have a bearing on it. For a small engine, 1-inch bore, and 2-inch stroke, a boiler of the dimensions given here is ample. The flue must be brazed or soldered at A, and the bottom must be riveted at B, for every two inches; this is not necessary, however. There are only three pieces in this boiler—the shell, the fire-box, and the flue, and the water must not be carried more than three-fourths of an inch over the crown of the furnace.
We shall now again revert to cutting tools.
Fig. 36.
Probably many of our readers, who use hand lathes not furnished with slide rests, have wished for that indispensable appendage where boring is to be done. For ordinary turning, we do not appreciate a slide rest on a hand lathe so much as many do that we know, but for boring out valves, cocks, or, in fact, anything, a scroll chuck and a good slide rest are invaluable.
Some persons are always “meaning” to do a thing, yet never do it. Sometimes, for the want of facilities, at others for the lack of an idea. If the latter be of any value, we can furnish one or two on this subject that may be useful.
Fig. 37.
One way to bore out holes parallel, without a slide rest, is to do it with the spindle of the back head. With a tool of peculiar construction, holes varying in size, can be bored beautifully in this way. We present a view of such a tool in Fig. 37. It is merely a cross, formed on the end of a center fitting the back spindle, the same as the lathe center does. The arms of the cross are made stout and thick, so as to admit of a square hole being cut in them. The hole is made by drilling in and driving in a square drift afterwards to take off the corners. The shanks of the tools are well fitted to these holes in the arms, so that a slight pressure of the screws in the sides of the arm will hold them steady. When used, the tool is put in the back spindle, and the cutters set to the size required, or less, if there is much to take out, and run through the work in an obvious manner. Any range of size can be had up to the diameter of the cross. It is not well to run the cutters out too far, however, as they will jump and chatter, or spring, and make bad work. The tool is so easily made that one can afford to have three or four, for different jobs.
Fig. 38.
Another plan, but not so good, is to make a common center and disk, like [Fig. 38].
Here the cutters have a slot in them, through which a bolt passes and screws into the disk; a small piece of wood put at the bottom of the tool, between it and the cutter, prevents it from slacking off so as to diminish the cut. These tools will be found useful, and will do good work if properly handled. This latter tool is better for wood, but will answer for any metal by varying the cutter.
To make a slide rest, in the common way, is a costly and tedious job. For all purposes of boring, a good one may be made as shown in the following engraving, [Fig. 39].
Fig. 39.
This is simply a casting fitted with a screw and spindle, as shown. The spindle has a tool let in the front end and held there by a set screw, and there is a wheel at the back end to run the spindle in and out. The casting has a leg to it which enables it to fit the common post the rest for the hand tool fits. There is also a key to prevent the spindle from turning round. By this arrangement it is easy to bore, not only parallel holes of any size, but tapering ones, which is often a great convenience. By a simple change of tool, it can also face off any casting, and can easily be made to cut a thread, of a given pitch, by any ingenious workman. Not only this, but it can also be made without planing; or other work most amateurs have no facilities for. It is within the range of ordinary lathe work, and will be found indispensable. The T-head may be of cast iron, but the spindle should be steel, with a brass nut let in the back end for the screw to work in.
CHAPTER VII.
ORNAMENTAL CUTTING.
I shall now give some examples of turning different things which are useful and interesting to work. These are only hints, and I make no claim to discovery, or to anything specially novel or ingenious. It would be very foolish to do that, for what seems remarkably “cute” to the designer of any particular thing, is often shown to be slow and unmechanical, compared to other ways by other men. I hope, therefore, that the expert will bear in mind the fact that, while he may know better ways to do the same thing, beginners are glad to receive instruction first, and improve upon it, so much as they are able, after.
To make a pair of solitaire sleeve buttons.
—Solitaire buttons are those which have so lately come in fashion; that is, a single stud with two eyes on the back for the button-holes of the wristband. It is easier to make one stud on the back of the button, and easier to fasten it to the shirt, as that is the kind I shall describe.
Fig. 40.
Fig. 41.
Fig. 42.
Go to any dealer in box-wood, and procure waste stuff, which he will sell at a small price. Take a piece an inch square, put it in the chuck, and turn it round on one end as far as you can, then reverse it, and turn the other end; this will make a round plug. Take a ten-cent piece, and chuck it, either in a wooden or scroll chuck. Cut out the center, so that you have a silver ring. It will be necessary to have two rings, one for each button. Put the box-wood in the lathe and turn the end as in [Fig. 41]. On the shoulder you are to shrink the silver ring just made, [Fig. 40]. To fasten the ring properly, you have only to leave the center part of the box-wood a little larger than the silver ring—say the thickness of a sheet of paper—heat the ring slightly on a stove or over a spirit lamp, and clap it on to its place. When it is cool, if properly done, no power can remove it without destroying the button. When the ring is in place, it only remains to turn it off as ornamentally as the workman desires. The edge may be milled, and the face chased or left smooth. The center of the button, which is of wood, may be drilled in, and a square ebony plug put in, which will give it a unique appearance, as shown in [Fig. 42]. In like manner ivory buttons may be turned and breastpins spun up, either in gold or silver. Brass breastpins may be ornately turned, and afterwards electro-plated for a trifle. They will thus be cheaply made, and the ingenious turner can please his lady friends by presenting them with specimens of his dexterity and taste.
Fig. 43.
At the commencement of this book, I alluded to lathes with traversing mandrels, and to varieties of work done by tools not generally employed—that is, those which are not used by the hand, but in connection with the lathe, and driven by belting from a counter shaft over head. I give an illustration of such a tool, in one form, in [Fig. 43]. It may be screwed in the tool post of the slide rest, or otherwise attached to the lathe, and the belt from the counter shaft carried over the small pulley. The driving pulley over head should be very large, so as to give a great velocity to the cutter, at least fifteen hundred revolutions per minute. The use of this tool is to make ornamental designs—circular carving, it might be called—on all kinds of turned work, as, for instance, in [Fig. 44], where a small box for pins or needles is shown. This box is made by putting a piece of hard, fine-grained wood in the chuck, boring the hole and cutting the thread. It is then removed, driven on a round mandrel held in the chuck, turned off round outside, and then prepared for the pattern as follows:—The design settled upon, the index plate must be brought into use, and the points inserted in such holes as will bring the pattern out right, or all the spaces equal—just as the teeth of gears are cut. The tool shown in [Fig. 43], may be any desired shape. In the example of work, [Fig. 44], it is made half round, and the pattern is called “bamboo,” from a resemblance to wickerwork. The pattern is made to break joint, as mechanics say, that is, it alternates, so that the commencement of one part meets in the middle of the other. After one course is made all the way round, the tool is shifted on to another course, and the index changed as above mentioned, until the whole has been gone over. This produces a beautiful effect.
Fig. 44.
It is easy to see that a change of pattern is produced at will, by altering the kind of tool and the index. As, for instance, in [Fig. 45], where the pattern is entirely straight. When the design is to be cut on such work, it is extremely convenient to have a pair of centers to set on the lathe, across the bed; then the flying tool is not needed, nor the index on the lathe pulleys either, that on the centers being used instead. When this box is held between the centers so as not to mar it, the handle may be turned and the work run along under the cutter, with great facility. The grooves shown in the box are first drilled at each end with a common drill, just to the corner of the drill, so that a neat and handsome finish is given; a V-shaped cutter is then put in a mandrel between the centers of the lathe, and the pulleys set going, so that when the work is run under the tool, the slot or groove will be formed. The circlet, at the top of the box, is made by a crescent drill ground very thin and made sharp—a drill like a fish’s tail, only formed on a half circle.
Fig. 45.
Of course, these methods of doing this kind of work can, as I have said before, be varied infinitely, and are only cited as applicable to a common foot lathe.
CHAPTER VIII.
CENTERS.
An indispensable article on a foot lathe, where any fancy work is to be done, is the centers—of which I have before spoken—shown in [Fig. 46]. These consist of a common set of heads, with spindles fitted to them. One spindle has an index plate and spring, and the other has a common center. These heads set on a slide that is moved back and forth over a rest, screwed to the lathe bed as usual. It is easy to see that, with this, we can do some very fine cabinet work. Suppose we have a round vase turned up handsomely, and wish to flute the base or make it a series of curves all round; to do this, we have only to put it in the centers, set the index so as to come out even, as before explained, and go ahead.
Fig. 46.
The kind of cutter to be used is a sort of gouge, set in a cast-iron head, something as a plane iron is set in its stock. That is, fitted tight to a groove and held by a set screw. Two of these cutters should be used, at equal distances apart, and the cutter head should be keyed on a short shaft, set between the main centers of the lathe. The whole should be accurately balanced, or else the work will be full of chatters or ridges. Since centrifugal force increases as the square of the velocity, any thing that runs a little out of truth, will be very much exaggerated as the speed increases. By using cutters of different shapes, beautiful effects can be produced; as, for instance, suppose we take a common round-nose cutter, set the index so as to divide the circle of the job we are to work on in twenty-four parts, and execute that part of the design, then take a tool forming an ogee, and work out the spaces intervening, we shall find that the article, when completed, will have a beautiful appearance, and that, instead of being round, the bottom will be octagonal, which will present a pleasing contrast to the rest.
Fig. 47.
The centers can be set at any angle with the cutter shaft and a pineapple pattern can be made on straight surfaces, by executing one part at one angle, then reversing the rest that carries the centers, and finish the remainder, one part of the pattern crossing the other.
I present here views of a novel ornament which exhibits great mechanical ingenuity and manual dexterity, but is otherwise of no value. It consists, in one form, of a globe with a series of rings or globes inside, and a six-armed spur projecting through holes—all cut out of one solid piece. Fig. 47.
Fig. 48.
[Fig. 48] shows how the points are turned. After the internal rings are cut out with a quadrant tool like [Fig. 49], and the spur also severed, by cutting in the ends of the holes (not boring them out solid), the globe is put in a shell chuck, with three set screws in it, as shown. The set screws go through the holes in the globe, and the cross pieces, in between the spurs, serve to steady the job. Any number of points may be turned in the globe. [Fig. 50] shows a polygon with many spurs turned inside. At first sight it would appear that the tool, severing the rings, would cut off the points also, but it will be seen that this is not the case, for the holes being bored so as to leave a core standing (which afterward serves to make the points of the spur), the severing tool falls into the holes and goes no further, and each division serves as a guide for the tool in the next hole, so that the globe is made the same size, without jags. The quadrant tool, shown before, must be followed round the shell in the act of cutting it out, so that it will make the same round, and the globe must be shifted in the chuck, to reach all the holes. It is no easy task to make this little affair, for all it looks so simple.
Fig. 49.
Fig. 50.
CHAPTER IX.
FANCY TURNING.
Fig. 51.
[Fig. 51] is another, a little more ornate and of a different pattern. The process is essentially the same, except that there are no spurs and a solid disk is left inside. This disk is turned out of a ball, left inside the exterior shell. One side of it is squared up before the ball is cut free from the globe, and the job is then reversed and the other side squared. The ball is then cut free, and the loose disk is held fast between a flat-ended driver in the live spindle, and a loose, flat-ended button on the back center. The diameter is then decided through the hole which is toward the reader.
Fig. 52.
A little tool, which is very convenient for making small screws, is here shown in [Fig. 52], rather out of place, but it was overlooked before. In construction it explains itself. Holes of different sizes are made in a steel rod, and the end filed into shape, as seen. It has been found difficult by some to make these cutters work, but that was because they were not properly made. The trouble lies in drilling the hole. When the drill starts at first, the hole is larger on the outside, so that the screw blank, when cut, gets tighter as it goes in, and twists it off.
The remedy is, to drill the hole in some distance and then turn off the outside end, so that it gets where the bore is the same size. This refers only to small bolts, a sixteenth of an inch in diameter; where they are large, the trouble mentioned is not experienced.
It is convenient to have two sizes in the tool so that the heaviest part of the work can be done by one cutter, the tool reversed by turning it over in the fork of the jaws, and finishing the blank with the last cutter. A watchmaker’s fine saw is to be used to sever the screw from the rod. The tool itself is to fit in the spindle of the tail stock, and the screw wire is held by a drill chuck.
In the matter of ornamental work, there are other details and plans in vogue among experienced turners, which can only be alluded to, not discussed at length, for the reason that the styles are so numerous that an elaborate work might be made of them alone, with great profit. The scroll chuck or geometrical chuck, as it is sometimes called, is a complicated piece of mechanism, too costly for general use, and too limited in its application, to mechanics in general, to be of much utility. It does such work as may be seen on bank bills. The chuck plate, on which the work is fixed, is connected, by a train of gearing on its back, with a fixed gear about the spindle on the head stock, so that when the relation these gears bear to one another is altered, the motion of the work on the chuck is accelerated or retarded, or is made to assume certain positions. An elliptic chuck is quite another thing, the work done by it is shown in [Fig. 53], which consists, chiefly, of ornamental designs disposed in a certain order. In fact, the changes that can be made are infinite.
Fig. 53.
Mandrels—arbors, as many call them—are very useful tools. Mandrels are made of wood and steel—usually steel, and never of wood, unless for some special reason. As, for instance, when a large brass ring has to be turned. For this use a wooden mandrel is cheaper and more quickly made than a steel one. Besides, it is quite as good. Wooden mandrels should have iron center plates let in them, so that they will run true; if the center was made in the wood itself, it would be liable to run out. Take a piece of sheet iron, one eighth of an inch thick and one inch square, hammer the corners thin, then turn them over at right angles with the plate. This gives four sharp corners, so that, when driven in the end of a block, it will not slip; three small screws will hold the plate to the mandrel so that it cannot get loose. The center must then be countersunk, as any other is. Such a mandrel, made of hard wood, hickory for instance, will last a long time.
Fibrous wood such as white oak, makes a good mandrel, for the reason that work, driven on it, compresses the fibers instead of scraping them, so that the size of the mandrel is unchanged.
Steel mandrels should be turned two in one, or largest in the middle, for small work, each end being a different size. Each end should be thoroughly centered with a drill, and countersunk, and a flat place filed so that the dog will hold; not a scratch with a tool should ever be made in one, though few persons will take the pains to avoid doing this.
It is unnecessary to tell the mechanic he must have a rack for his tools, but we may tell the beginner so, and he will find it a great convenience.
Now-a-days, the twist drills, made and sold in all the tool stores, are so uniformly superior to any thing that can be made by hand, or by individuals, and are, moreover, so cheap, that it is foolish to make drills. Those who have never used them, should not fail to order sets. They run all sizes, from a needle to an inch.
There are not a few turners who spoil work simply from heedlessness. Not because they do not know any better, but because they are averse to taking a little extra pains. If a mandrel runs out of truth a very little, sooner than alter it, or make a new one, they will try to “make it do.” The result is easily seen when work is to be put together. Moreover, many persons use little caution in setting their work in the lathe. Instead of always putting it in the same place, driving it from the same side of the face plate, it is entered at hap-hazard. It is not good to get into the habit of doing work in this way, for it soon leads to recklessness.
Some are too lazy to go and grind their tools, when they know it should be done, and continue to use them to the ultimate damage of the work. It is easy for the practiced eye to see these apparently small things, for they constitute a great part of the difference between a good workman and a bad one.
CHAPTER X.
ORNAMENTAL WOODS.
In the matter of wood working, the amateur has a field as wide and attractive as the most enthusiastic could wish. Of course, under this head only those that are ornamental are considered, leaving the plainer and rougher materials for domestic purposes.
VARIETIES.
Most amateurs ransack the stores of dealers in foreign woods, for rich and rare varieties, leaving our own native woods for others, of deeper hue and harder grain. Yet it would be difficult to find more beautifully veined wood than chestnut, butternut, some varieties of ash, the root of the black walnut, California rosewood, and oak; all of which are indigenous.
In foreign woods there are innumerable varieties, but as comparatively few of them are to be had, there can be nothing gained to the amateur by mere enumeration. I have said comparatively few are to be had in shops, and that is true for this reason; the woods the amateur can readily obtain, are the woods of commerce; that is, those used in the arts and trades. No one imports woods at a venture, or on chance of sale. Dealers know their customers, and when, by chance, they find a captain of some foreign trader, who has a fancy lot which he has brought over, they send word to their best buyers, who come and view the lot, and take that which suits them, and the rest, worm-eaten and “wind-shaken,” it may be, is either burnt up, or thrown on one side for some button maker, who may find in the short odds and ends a profitable bargain. I shall, therefore, mention but a few of the leading varieties of choice woods, and these the most marked and contrasted. Very many differ only in the name, and, as far as mere exterior goes, are hardly distinguishable from each other, while others are positively ugly.
SNAKE WOOD.
Prominent on the list of foreign woods is snake wood, or, as it is sometimes called, leopard wood. The markings and mottlings in this wood are certainly superb in fine specimens. I have now before me a small vase, made of this material, which exhibits the most beautiful cloudings and veinings. The pattern, so to speak, is in alternate black and red blotches, like those on the back of a snake. When varnished and French polished, these are brought out in strong relief, and the effect is very fine. There is one drawback to its use, however, and that is its brittleness. Notwithstanding the lathe be run at a high speed, it will frequently sliver and crack in the most unlooked-for and vexatious manner, and it is unsafe to undertake any very delicate or fine work that requires time and minute separation on the surface in this material; for general work, however, which has mouldings and convolutions on it, it is easily manipulated, and is susceptible of a brilliant polish. Further: it has the advantage of being “fast colors,” which is more than can be said of many other foreign woods. Whatever color may be developed in turning, will be retained to the end of time. This is not true of either tulip or granadilla wood. Both of these are brilliant in the extreme, when freshly cut, but by exposure to the air, fade away into the most sombre colors.
TULIP WOOD.
This is a moderately hard wood, of a peculiar salmon-pink, veined with reddish brown and gray. The veinings are chiefly parallel with the grain, not straight, of course, but wavy and mottled. As previously remarked, it is beautiful when first cut, but gradually fades into a dingy, reddish brown. It is a handsome wood for contrasting with ebony, or any dark variety, and is chiefly used for inlaying costly furniture, such as musical instruments, work boxes, etc., etc. It is undeniably handsome, however, and by no means to be disparaged.
GRANADILLA.
This is commonly called cocoa wood. It is hard, finely-veined, and capable of a handsome polish. It is largely used in the manufacture of table and pocket cutlery, for the handles. It comes in logs, from two to eight inches in diameter, and is one of the most easily worked woods. Quantities of it are employed for the handles of seals or letter stamps, in which instruments its brownish yellow color and markings must be familiar to many. It fades, however, so that in time it becomes almost uniform in its tone.
TAMARIND.
This wood is very unfrequently met with. I obtained, by chance, a large log of a wood-worker, and was highly pleased with it. It can scarcely be called variegated, except so finely as to be unnoticeable, but for a rich brown color and tint it is unapproachable. It is chocolate brown in hue, and so hard and close in fibre, as to rive like the husk of a cocoanut, while under a burnisher alone it polishes like ivory. It is seldom one meets with a wood so wholly satisfactory, in its general nature, for all kinds of work where a hard grain and fine surface is desirable.