Mechanical Drawing Self-Taught:
COMPRISING
INSTRUCTIONS IN THE SELECTION AND PREPARATION OF DRAWING INSTRUMENTS,
ELEMENTARY INSTRUCTION IN PRACTICAL MECHANICAL DRAWING;
TOGETHER WITH
EXAMPLES IN SIMPLE GEOMETRY AND ELEMENTARY MECHANISM, INCLUDING SCREW THREADS, GEAR WHEELS, MECHANICAL MOTIONS, ENGINES AND BOILERS.
BY JOSHUA ROSE, M.E.,
AUTHOR OF "THE COMPLETE PRACTICAL MACHINIST," "THE PATTERN MAKER'S ASSISTANT," "THE SLIDE VALVE"
ILLUSTRATED BY THREE HUNDRED AND THIRTY ENGRAVINGS.
PHILADELPHIA:
HENRY CAREY BAIRD & CO.,
INDUSTRIAL PUBLISHERS, BOOKSELLERS AND IMPORTERS,
810 WALNUT STREET.
LONDON:
SAMPSON LOW, MARSTON, SEARLE & RIVINGTON,
CROWN BUILDINGS, 188 FLEET STREET.
1887.
Copyright by
Joshua Rose.
1883.
PHILADELPHIA.
COLLINS, PRINTER
PREFACE.
The object of this book is to enable the beginner to learn to make simple mechanical drawings without the aid of an instructor, and to create an interest in the subject by giving examples such as the machinist meets with in his every-day workshop practice. The plan of representing in many examples the pencil lines, and numbering the order in which they are marked, the author believes to possess great advantages for the learner, since it is the producing of the pencil lines that really proves the study, the inking in being merely a curtailed repetition of the pencilling. Similarly when the drawing of a piece, such, for example, as a fully developed screw thread, is shown fully developed from end to end, even though the pencil lines were all shown, yet the process of construction will be less clear than if the process of development be shown gradually along the drawing. Thus beginning at an end of the example the first pencil lines only may be shown, and as the pencilling progresses to the right-hand, the development may progress so that at the other or left-hand end, the finished inked in and shaded thread may be shown, and between these two ends will be found a part showing each stage of development of the thread, all the lines being numbered in the order in which they were marked. This prevents a confusion of lines, and makes it more easy to follow or to copy the drawing.
It is the numerous inquiries from working machinists for a book of this kind that have led the author to its production, which he hopes and believes will meet the want thus indicated, giving to the learner a sufficiently practical knowledge of mechanical drawing to enable him to proceed further by copying such drawings as he may be able to obtain, or by the aid of some of the more expensive and elaborate books already published on the subject.
He believes that in learning mechanical drawing without the aid of an instructor the chief difficulty is overcome when the learner has become sufficiently familiar with the instruments to be enabled to use them without hesitation or difficulty, and it is to attain this end that the chapter on plotting mechanical motions and the succeeding examples have been introduced; these forming studies that are easily followed by the beginner; while sufficiently interesting to afford to the student pleasure as well as profit.
New York, February, 1883.
CONTENTS.
[PREFACE.] | |
[CHAPTER I.] | |
THE DRAWING BOARD. | |
| The T square | [18] |
| The triangles | [19] |
| Curves | [21] |
| Selecting and testing drawing instruments | [22] |
| Lead pencils | [23] |
| Mixing India ink | [25] |
| The drawing paper | [26] |
| Tracing paper | [29] |
| The ink | [30] |
| Testing and selecting India ink | [30] |
| Draftsmen's measuring rules | [33] |
[CHAPTER II.] | |
THE PREPARATION AND USE OF THEINSTRUMENTS. | |
| Preparing the lining pen for use | [34] |
| The shapes of the lining pen points | [35] |
| Oil stoning pen points | [36] |
| Preparing the circle pen for use | [38] |
| The shape for circle pen points | [38] |
| Shaping circle pens for very small circles | [39] |
| A form of pen point recently introduced; forming the penpoint | [39] |
| The method of oil-stoning circle pen points | [40] |
| The needle point and pen point | [42] |
| How to use the circle pen | [43] |
| German instrument to avoid slipping of a needle point | [44] |
| How to use the lining pen | [45] |
| Applying the ink to the bow-pen | [46] |
| Using a straight line or lining pen with a T square | [47] |
[CHAPTER III.] | |
LINES AND CURVES. | |
| Explanation of simple geometrical terms; radius; explanation of conventional dotted lines | [48] |
| A line at a right angle to another; a point; parallel lines | [49] |
| A line produced; a line bisected; a line bounding a circle; an arc of a circle; segments of a circle; the chord of an arc; a quadrant of a circle | [50] |
| A sector of a circle; a line tangent to a circle; a semicircle; centre of a circle; axis of a cylinder; to draw a circle that shall pass through three given points | [51] |
| To find the centre from which an arc of a circle has been struck; the degrees of a circle | [52] |
| The protractor | [53] |
| To find the angle of one line to another | [54] |
| To find the angles of three lines one to the other | [55] |
| Acute angles and obtuse angles | [57] |
| Triangles; right angle triangle; obtuse angle triangle; equilateral triangle; isosceles triangle | [58] |
| Scalene triangle; a quadrangle; quadrilateral or tetragon | [59] |
| Rhomboid; trapezoid; trapezium | [60] |
| The construction of polygons | [61] |
| The names of regular polygons | [62] |
| The angles of regular polygons; the ellipse | [63] |
| Form of a true ellipse | [69] |
| The use of a trammel for drawing an ellipse | [72] |
| To draw a parabola mechanically | [73] |
| To draw a parabola by lines | [74] |
| To draw a heart cam | [75] |
[CHAPTER IV.] | |
SHADOW LINES AND LINE-SHADING. | |
| Section lining or cross-hatching | [77] |
| To represent cylindrical pieces one within the other; to represent a number of pieces one within the other | [78] |
| To represent pieces put together and having slots or keyways through them. | [79] |
| Effects of shading or cross-hatching | [80] |
| Lines in sectional shading or cross-hatching made to denote the material of which the piece is composed—lead, wood, steel, brass, wrought iron, cast iron | [81] |
| Line-shading | [82] |
| The shade line to indicate the shape of piece; representation of a washer | [83] |
| A key drawn with a shade line; shade line applied to a nut; a German pen regulated to draw lines of various breadths | [84] |
| Example of line-shading in perspective drawing, shown in a pipe threading stock and die | [85] |
| A cylindrical pin line-shaded; two cylindrical pieces that join each other; a lathe centre; a piece having a curved outline | [86] |
| Line-shading applied to a ball or sphere; applied to a pin in a socket shown in section | [87] |
| A piece of tube, where the thickness of the tube is shown; where the hollow or hole is seen, the piece shown in section; where the body is bell-mouthed and the hollow curve shown by shading | [88] |
| Example of line-shading to denote the relative distances of various surfaces from the eye | [89] |
| Line-shading to denote that the piece represented is of wood; shade-lines being regular or irregular | [90] |
[CHAPTER V.] | |
MARKING DIMENSIONS. | |
| Examples in marking dimensions | [91] |
[CHAPTER VI.] | |
| THE ARRANGEMENT OF DIFFERENT VIEWS. | |
| The different views of a mechanical drawing; elevation; plan; general view; a figure to represent a solid cylinder | [94] |
| To represent the different sides of a cube; the use of a cross to denote a square | [95] |
| A triangular piece requires two or three views | [96] |
| To represent a ring having hexagon cross section; examples; a rectangular piece in two views | [98] |
| The position of the piece when in its place determines the name of the view in the drawing | [103] |
| View of a lever | [105] |
| Best method of projecting one view from another; the two systems of different views of a piece | [106] |
[CHAPTER VII.] | |
EXAMPLES IN BOLTS, NUTS ANDPOLYGONS. | |
| To represent the thread of a small screw | [112] |
| A bolt with a hexagon head | [113] |
| United States standard sizes for forged or unfinished bolts andnuts | [116] |
| The basis of the Franklin Institute or United States standard for bolts and nuts; hexagonal or hexagon heads of bolt | [118] |
| Comparison of hexagon and square heads of bolts; chamfers | [120] |
| Without chamfer; best plan for view of both square and hexagon heads | [123] |
| Drawing different views of hexagon heads | [125] |
| To draw a square-headed bolt; to draw the end view of a hexagon head | [125] |
| Use of the triangle to divide circles | [129] |
| Scales giving the length of the sides of polygons | [135] |
| To find what a square body which measures one inch on each side measures across the corners; to find what diameter a cylindrical piece of wood must be turned to which is to be squared, and each side of which square must measure an inch | [136] |
| To find a radius across corners of a hexagon or a six sided figure, the length of a side being an inch | [138] |
| To draw a stud | [142] |
| To pencil in a cap nut; pencilling for a link having the hubs on one side only | [145] |
| Link with hubs on both sides; pencil lines for a double eye or a knuckle joint | [146] |
| Double eye or knuckle joint with an offset; a connecting rod end | [147] |
| A rod end with a round stem | [148] |
| A bolt with a square under the head | [149] |
| Example in which the corner where the round stem meets the square under the head is sharp; a centre punch giving an example in which the flat sides gradually run out upon a circle, the edges forming curves | [150] |
[CHAPTER VIII.] | |
SCREW THREADS AND SPIRALS. | |
| Screw threads for small bolts with the angles of the thread drawn in, and the method of doing this | [152] |
| A double thread; a round top and bottom thread such as the Whitworth thread; a left hand thread; to draw screw threads of a large diameter | [156] |
| Drawing the curves for screw threads | [157] |
| To draw the United States standard thread | [160] |
| To draw a square thread | [162] |
| Form of template for drawing the curves of threads | [165] |
| To show the thread depth in a top or end view of a nut; to draw a spiral spring | [166] |
| To obtain an accurate division of the lines that divide the pitch | [167] |
[CHAPTER IX.] | |
EXAMPLES FOR PRACTICE. | |
| A locomotive spring; a stuffing box and gland; working drawings of a coupling rod; dimensions and directions marked; a connecting rod drawn and put together as it would be for the lathe, vise, or erecting shop | [169] |
| Drawings for the blacksmith | [172] |
| A locomotive frame | [174] |
| Reducing scales | [175] |
| Making a drawing to scale | [177] |
[CHAPTER X.] | |
PROJECTIONS. | |
| A spiral wound around a cylinder whose end is cut off at an angle | [178] |
| A cylindrical body joining another at a right-angle; a Tee for example | [180] |
| Other examples of Tees | [181] |
| Example of a cylinder intersecting a cone | [186] |
| A cylindrical body whose top face if viewed from one point would appear as a straight line, or from another a circle | [188] |
[CHAPTER XI.] | |
DRAWING GEAR WHEELS. | |
| Names of the curves and lines of gear teeth | [193] |
| How to draw spur wheel teeth | [194] |
| Professor Willis' scale of tooth proportions | [195] |
| The application of the scale | [197] |
| How to find the curve for the tooth face | [198] |
| To trace hypocycloides for the flanks of teeth | [200] |
| Sectional view of a section of a wheel for showing the dimensions through the arms and hub | [202] |
| To draw an edge view of a wheel; rules for drawing the teeth of wheels; bevel gear wheels | [203] |
| The construction to find the curves | [204] |
| To draw the arcs for the teeth | [205] |
| To draw the pitch circle of the inner and small end of the pinion teeth | [206] |
| One-half of a bevel gear and an edge view projected from the same | [207] |
| A pair of bevel wheels shown in section; drawing of a part of an Ames lathe feed motion; small bevel gears | [208] |
| Example in which part of the gear is shown with teeth in, and the remainder illustrated by circles; drawings of part of the feed motion of a Niles horizontal tool work boring mill | [209] |
| Three bevel gears, one of which is line-shaded; the construction of oval gearing; Professor Rankine's process for rectifying and subdividing circular arcs | [210] |
| Various examples of laying out gear wheels | [214] |
[CHAPTER XII.] | |
PLOTTING MECHANICAL MOTIONS. | |
| To find how much motion an eccentric will give to its rod | [223] |
| To find how much a given amount of motion of a long arm will move the short arm of a lever | [224] |
| Example of the end of a lever acting directly on a shoe; a short arm having a roller acting upon a larger roller | [225] |
| A link introduced in the place of the roller to find the amount of motion of the rod; a lever actuating a plunger in a vertical line, to find how much a given amount of motion of the long arm will actuate the plunger | [226] |
| Two levers upon their axles or shafts, the arms connected by a link and one arm connected to a rod | [227] |
| A lever arm and cam in one piece on a shaft, a shoe sliding on the line, and held against the cam face by the rod, to find the position of the face of the shoe against the cam | [228] |
| To find the amount of motion imparted in a straight line to a rod, attached to an eccentric strap | [229] |
| Examples in drawing the cut off cams employed instead of eccentrics on river steamboats in the Western and Southern States. Different views of a pair of cams | [232] |
| The object of using a cam instead of an eccentric | [234] |
| Method of drawing or marking out a full stroke cam | [237] |
| Illustration of the lines embracing cut off cams of varying limits of cut-off | [240] |
| Part played by the stroke of the engine in determining the conformation of cut-off cams; manner of finding essential points of drawings of cutoff cams | [241] |
| A cam designed to cut off the steam at five-eighths of the piston stroke | [244] |
| Three-fourths and seven-eighths cams | [246] |
| Necessary imperfections in the operations of cut-off cams | [247] |
| Drawing representing the motion which a crank imparts to a connecting rod | [249] |
| Plotting out the motion of a shaper link quick return | [250] |
| Plotting out the Whitworth quick return motion employed in machines | [253] |
| Finding the curves for moulding cutters | [257] |
[CHAPTER XIII.] | |
EXAMPLES IN LINE-SHADING AND DRAWING FORLINE-SHADED ENGRAVINGS. | |
| Arrangement of idle pulleys to guide bolts from one pulley to another; representation of a cutting tool for a planing machine | [264] |
| Drawings for photo-engraving | [267] |
| Drawing for an engraver in wood; drawings for engravings by the wax process | [268] |
| Engraving made by the wax process from a print from a wood engraving; engravings of a boiler drilling machine | [269] |
[CHAPTER XIV.] | |
SHADING AND COLORING DRAWINGS. | |
| Coloring the journals of shafts; simple shading; drawing cast-iron, wrought iron, steel and copper | [277] |
| Points to be observed in coloring and shading; colored drawings to be glued around their edges to the drawing board; to maintain an even shade of color; mixing colors | [278] |
| To graduate the depth of tint for a cylindrical surface | [279] |
| The size and use of brushes; light in shading; example for shading a Medart pulley | [280] |
| Brush shading | [281] |
| To show by the shading that the surfaces are highly polished; representation of an oil cup; representation of an iron planing machine | [282] |
| Example in shading of Blake's patent direct acting steam pump | [284] |
| Example of shading an independent condenser | [288] |
[CHAPTER XV.] | |
EXAMPLES OF ENGINE WORK. | |
| Drawings of an automatic high speed engine; side and end views of the engine; vertical section of the cylinder through the valve face | [289] |
| Valve motion; governor | [292] |
| Pillow box, block crank-pin, wheel and main journal | [294] |
| Side and edge view of the connecting rod | [295] |
| A two hundred horse power horizontal steam boiler for a stationary engine; cross sectional view of the boiler shell | [296] |
| Side elevation, end view of the boiler, and setting | [297] |
| Working drawings of a one hundred horse power engine; plan and side view of the bed plate, with the main bearing and guide bars; cross sections of the bed plate; side elevation of the cylinder, with end view of the same | [299] |
| Steam chest side and horizontal cross section of the cylinder; steam chest and the valves; cam wrist plate and cut-off mechanism; shaft for the cam plate; cross head; side view and section through the centre of the eccentric and strap | [301] |
| Construction of the connecting rod | [303] |
| [Index] | [305] |
| [Catalogue] |
Mechanical Drawing
SELF-TAUGHT.
CHAPTER I.
THE DRAWING BOARD.
A Drawing Board should be of soft pine and free from knots, so that it will easily receive the pins or tacks used to fasten down the paper. Its surface should be flat and level, or a little rounding, so that the paper shall lie close to its surface, which is one of the first requisites requisites in making a good drawing. Its edges should be straight and at a right angle one to the other, and the ends of the battens B B in Figure 1should fall a little short of the edge A of the board, so that if the latter shrinks they will not protrude. The size of the board of course depends upon the size of the paper, hence it is best to obtain a board as small as will answer for the size of paper it is intended to use. The student will find it most convenient as well as cheapest to learn on small drawings rather than large ones, since they take less time to make, and cost less for paper; and although they require more skill to make, yet are preferable for the beginner, because he does not require to reach so far over the board, and furthermore, they teach him more quickly and effectively. He who can make a fair drawing having short lines and small curves can make a better one if it has large curves, etc., because it is easier to draw a large than a very small circle or curve. It is unnecessary to enter into a description of the various kinds of drawing boards in use, because if the student purchases one he will be duly informed of the kinds and their special features, while if he intends to make one the sketch in Figure 1 will give him all the information he requires, save that, as before noted, the wood must be soft pine, well seasoned and free from knots, while the battens B should be dovetailed in and the face of the board trued after they are glued and driven in. To true the edges square, it is best to make the two longest edges parallel and straight, and then the ends may be squared from those long edges.
Fig. 1.
THE T SQUARE.
Drawing squares or T squares, as they are termed, are made of wood, of hard rubber and of steel.
There are several kinds of T squares; in one the blade is solid, as it is shown in Figure 5 on page 20; in another the back of the square is pivoted, so that the blade can be set to draw lines at an angle as well as across the board, which is often very convenient, although this double back prevents the triangles, when used in some positions, from coming close enough to the left hand side of the board. In an improved form of steel square, with pivoted blade, shown in Figure 2, the back is provided with a half circle divided into the degrees of a circle, so that the blade can be set to any required degree of angle at once.
Fig. 2.
Fig. 3.
Fig. 4.
THE TRIANGLES.
Fig. 5.
Two triangles are all that are absolutely necessary for a beginner. The first is that shown in Figure 3, which is called a triangle of 45 degrees, because its edge A is at that angle to edges B and C. That in Figure 4 is called a triangle of 60 degrees, its edge A being at 60 degrees to B, and at 30 degrees to C. The edges P and C are at a right angle or an angle of 90 degrees in both figures; hence they are in this respect alike. By means of these triangles alone, a great many straight line drawings may be made with ease without the use of a drawing square; but it is better for the beginner to use the square at first. The manner of using these triangles with the square is shown in Figure 5, in which the triangle, Figure 3, is shown in three positions marked D E F, and that shown in Figure 4 is shown in three positions, marked respectively G H and I. It is obvious, however, that by turning I over, end for end, another position is attained. The usefulness in these particular triangles is because in the various positions shown they are capable of use for drawing a very large proportion of the lines that occur in mechanical drawing. The principal requirement in their use is to hold them firmly to the square-blade without moving it, and without permitting them to move upon it. The learner will find that this is best attained by so regulating the height of the square-blade that the line to be drawn does not come down too near the bottom of the triangle or edge of the square-blade, nor too high on the triangle; that is to say, too near its uppermost point. It is the left-hand edge of the triangle that is used, whenever it can be done, to produce the required line.
Fig. 6.
CURVES.
To draw curves that are not formed of arcs or parts of circles, templates called curves are provided, examples of these forms being given in Figure 6. They are made in wood and in hard rubber, the latter being most durable; their uses are so obvious as to require no explanation. It may be remarked, however, that the use of curves gives excellent practice, because they must be adjusted very accurately to produce good results, and the drawing pen must be held in the same vertical plane, or the curve drawn will not be true in its outline.
DRAWING INSTRUMENTS.
It is not intended or necessary to enter into an elaborate discussion of the various kinds of drawing instruments, since the purchaser can obtain a good set of drawing instruments from a reputable dealer by paying a proportionate price, and must per force learn to use such as his means enable him to purchase. It is recommended that the beginner purchase as good a set of instruments as his means will permit, and that if his means are limited he purchase less than a full set of instruments, having the same of good quality.
All the instruments that need be used in the examples of this book are as follows:
A small spring bow-pen for circles, a lining pen or pen for straight lines, a small spring bow-pencil for circles, a large bow-pen with a removable leg to replace by a divider leg or a pencil leg, and having an extension piece to increase its capacity.
The spring bow-pen should have a stiff spring, and should be opened out to its full capacity to see that the spring acts well when so opened out, keeping the legs stiff when opened for the larger diameters. The purchaser should see that the joint for opening and closing the legs is an easy but not a loose fit on the screw, and that the legs will not move sideways. To test this latter, which is of great importance in the spring bow-pencil as well as in the pen, it is well to close the legs nearly together and taking one leg in one hand and the other leg in the other hand (between the forefinger and thumb), pushing and pulling them sideways, any motion in that direction being sufficient to condemn the instrument. It is safest and best to have the two legs of the bow-pen and pencil made from one piece of metal, and not of two separate pieces screwed together at the top, as the screw will rarely hold them firmly together. The points should be long and fine, and as round as possible. In very small instruments separate points that are fastened with a screw are objectionable, because, in very small circles, they hide the point and make it difficult to apply the instrument to the exact proper point or spot on the drawing.
The joints of the large bow or circle-pen should also be somewhat stiff, and quite free from side motion, and the extension piece should be rigidly secured when held by the screw. It is a good plan in purchasing to put in the extension piece, open the joint and the pen to their fullest, and draw a circle, moving the pen in one direction, and then redraw it, moving it in the other direction, and if one line only appears and that not thickened by the second drawing, the pen is a good one.
The lead pencil should be of hard lead, and it is recommended that they be of the H, H, H, H, H, H, in the English grades, which corresponds to the V, V, H, of the Dixon grade. The pencil lines should be made as lightly as possible; first, because the presence of the lead on the paper tends to prevent the ink from passing to the paper; and, secondly, because in rubbing out the pencil lines the ink lines are reduced in blackness and the surface of the paper becomes roughened, so that it will soil easier and be harder to clean. In order to produce fine pencil lines without requiring a very frequent sharpening of the pencil it is best to sharpen the pencil as in Figures 7 and 8, so that the edge shall be long in the direction in which it is moved, which is denoted by the arrow in Figure 7. But when very fine work is to be done, as in the case of Patent Office drawings, a long, round point is preferable, because the eye can see plainer just where the pencil will begin to mark and leave off; hence the pencil lines will not be so liable to overrun.
Fig. 7.
Fig. 8.
In place of the ordinary wood-covered lead pencils there may be obtained at the drawing material stores pencil holders for holding the fine, round sticks of lead, and these are by far the best for a learner. They are easier to sharpen, and will slip in the holder, giving warning when the draftsman is pressing them too hard on the paper, as he is apt to do. The best method of trimming these leads, as also lead pencils after they have been roughly shaped, is with a small fine file, holding the file still and moving the pencil; or a good piece of emery paper or sand paper is good, moving the pencil as before.
All lines in pencilling as in inking in should begin at the left hand and be drawn towards the right, or when triangles are used the lines are begun at the bottom and drawn towards the top or away from the operator. The rubber used should not be of a harsh grade, since that will roughen the face of the paper and probably cause the ink to run. The less rubbing out the better the learner will progress, and the more satisfaction he will receive from the results. If it becomes necessary to scratch out it is best done with a penknife well sharpened, and not applied too forcibly to the paper but somewhat lightly, and moved in different and not all in one direction. After the penknife the rubber may sometimes be used to advantage, since it will, if of a smooth grade, leave the paper smoother than the knife. Finally, before inking in, the surface that has been scraped should be condensed again by rubbing some clean, hard substance over it which will prevent the ink from spreading. The end of a paper-cutter or the end of a rounded ivory handled drawing instrument is excellent for this purpose.
Fig. 9.
Fig. 10.
It is well to use the rubber for general purposes in such a way as to fit it for special purposes; thus, in cleaning the sheet of paper, the rubber may be applied first, as in Figure 9, as at A, and then as at B, and if it be moved sideways at the same time it will wear to the form shown in Figure 10, which will enable it to be applied along a line that may require to be rubbed out without removing other and neighboring lines. If the rubber is in the form of a square stick one end may be bevelled, as in Figure 11, which is an excellent form, or it may be made to have a point, as in Figure 12. The object is in each case to enable the rubber action to be confined to the desired location on the paper, so as to destroy its smooth surface as little as possible.
Fig. 11.
Fig 12.
For simple cleaning purposes, or to efface the pencil lines when they are drawn very lightly, squares of sponge-rubber answer admirably, these being furnished by the dealers in drawing materials.
A piece of bread will answer a similar purpose, but it is less convenient.
For glazed surface paper, as Bristol-board, the smoothest rubber must be used, the grade termed velvet rubber answering well.
THE DRAWING PAPER.
Whatever kind of drawing paper be used it should be kept dry, or the ink, however good it may be, will be apt to run and make a thick line that will not have the sharp, clean edges necessary to make lines look well.
Drawing paper is made in various qualities, kinds, and forms, as follows: The sizes and names of paper made in sheets are:
Cap, 13 × 16 inches.
Demy, 20 × 15 "
Medium, 22 × 17 "
Royal, 24 × 19 "
Super Royal, 27 × 19 "
Imperial, 30 × 21 "
Elephant, 28 × 22 "
Columbier, 34 × 23 "
Atlas, 33 × 26 "
Theorem, 34 × 28 "
Double Elephant, 40 × 26 "
Antiquarian, 52 × 31 "
Emperor, 40 × 60 "
Uncle Sam, 48 × 120 "
the thickness of the sheets increasing with their size. Some sheets of paper are hot pressed, to give a smoother surface, and thus enable cleaner-edged lines to be drawn.
Fig. 13.
For large drawings paper is made in rolls of various widths, but as rolled paper is troublesome to lay flat upon the drawing board, it is recommended to the learner to obtain the sheets, which may be laid sufficiently flat by means of broad headed pins, such as shown in Figure 13, which are called thumb tacks. These are forced through the paper into the board at each corner, as in Figure 14 at f. On account of the large diameter of the stems of these thumb tacks, which unduly pierce and damage the board, and on account also of their heads, by reason of their thickness, coming in the way of the square blade, it will be found preferable to use the smallest sizes of ordinary iron tacks, with flat heads, whose stems are much finer and heads much thinner than thumb tacks. The objection to ordinary tacks is that they are more difficult to remove, but they are, as stated, more desirable for use.
Fig. 14.
Fig. 15.
If the paper is nearly the full size of the board, it does not much matter as to its precise location on the board, but otherwise it is best to place it as near the left-hand edge of the board as convenient, as is shown in Figure 14.
The lower edge, D, Figure 15, of the paper, however, should not be placed too near the edge, A, of the board, because if the end P of the square back comes down below the edge of the board, it is more difficult to keep the square back true against the end of the board.
The paper must lie flat upon and close to the surface of the board, and a sufficient number of tacks must be used to effect this purpose.
Drawings that are to be intricate, or to contain a great many lines, as a drawing of an engine or of a machine, are best pasted or glued all around the edges of the paper, which should first be dampened; but as the learner will scarcely require to make such drawings until he is somewhat familiar with and well practised in the use of the instruments, this part of the subject need not be treated here.
TRACING PAPER.
For taking tracings from drawings tracing paper or tracing cloth is used. They require to be stretched tightly and without wrinkles upon the drawing. To effect this object the mucilage should be thick, and the tracing paper should be dampened with a sponge after it is pasted. It must be thoroughly dry before use, or the ink will run.
Tracing cloth must be fastened by pins or thumb tacks, and not dampened. The drawing should be made on the polished side of the cloth, and any coloring to be done should be on the other side, and done after the tracing is removed from the drawing.
THE INK.
India ink should always be used for mechanical drawing: First, because it lies upon and does not sink into the paper, and is, therefore, easily erased; and, secondly, because it does not corrode or injure the drawing instruments.
India ink is prepared in two forms—in the stick and in a liquid form. The stick ink is mixed in what are termed saucers, or cabinet saucers, one being placed above the other, so as to exclude the dust from settling in it, and also to prevent the rapid evaporation to which it is subject.
The surface of the saucer should be smooth, as any roughness grinds the ink too coarsely, whereas the finer it is ground or mixed the easier it will flow, the less liability to clog the instruments, and the smoother and more flat it will lie upon the paper. In mixing the ink only a small quantity of water should be used, the stick of ink being pressed lightly upon the saucer and moved quickly, the grinding being continued until the ink is mixed quite thickly. This will grind the ink fine as it is mixed, and more water may be added to thin it. It is best, however, to let the ink be somewhat thick for use, and to keep it covered when not in use; and though water may be added if it gets too thick, yet ink that has once dried should not be mixed up again, as it will not work so well after having once dried.
Of liquid inks the Higgins ink is by far the best, being quite equal to and much more convenient for use than the best stick ink.
The difference between a good and an inferior India ink lies chiefly in the extent to which the lamp-black, which is the coloring matter, forms with the water a chemical solution rather than a mechanical mixture. In inferior ink the lamp-black is more or less held in suspension, and by prolonged exposure to the air will separate, so that on being spread the solid particles will aggregate by themselves and the water by itself.
This explains why draughtsmen will, after the ink has been exposed to the air for an hour or two, add a drop of mucilage to it; the mucilage thickening the solution, adding weight to the water, and deferring the separation of the lamp-black.
A good India ink is jet black, flows easily, lies close to, does not stand upon or sink into the paper, and has an even lustre, the latter being an indication of fineness. The more perfect the incorporation of the lamp-black with the water the easier the ink will flow, the less liable it is to clog the instruments, the more even and sharp the edges of the lines, and the finer the lines that may be drawn.
Usually India ink can only be tested by actual trial; but since it is desirable to test before purchasing it, it may be mentioned that one method is to mix a little on the finger nail, and if it has a "bronzy" gloss it is a good indication. It should also spread out and dry without any tendency to separate.
The best method of testing is to mix a very little, and drop a single drop in a tumbler of clear water. The best ink will diffuse itself over the surface, and if the water is disturbed will diffuse itself through the water, leaving it translucent and black, with a slight tinge of bronze color. A coarser ink will act in a similar manner, but make the water somewhat opaque, with a blue-black, or dull, ashy color. A still coarser ink will, when diffused over the surface of the water, show fine specks, like black dust, on the surface. This is readily apparent, showing that the mixture of the ink is not homogeneous.
When it is an object to have the lines of a drawing show as black as possible, as for drawings that are to be photo-engraved, the ink should be mixed so thickly as to have a tendency to lift when a body, such as a lead pencil, is lifted out of it. For Patent Office drawings some will mix it so thickly that under the above test it appears a little stringy.
The thicker the ink can be used the better, because the tendency of the carbon to separate is less; and it is for this reason that the test mentioned with a tumbler of water is so accurate. When ink is to be used on parchment, or glossy tracing-paper, it will flow perfectly if a few drops of ox-gall be mixed with it; but on soft paper, or on bristol board, this will cause the ink to spread.
For purposes of measurement, there are special rules or scales of steel and of paper manufactured. The steel rules are finely and accurately divided, and some are of triangular form, so that when laid upon the paper the lines divided will lie close to the paper, and the light will fall directly on the ruled surface. Triangular rules or scales are therefore much superior to flat ones. The object of having a paper rule or scale is, that the paper will expand and contract under varying degrees of atmospheric moisture, the same as the drawing paper does.
Figure 16 represents a triangular scale, having upon it six different divisions of the inch. These are made in different patterns, having either decimal divisions or the vulgar fractions. Being made of steel, and nickel-plated, they are proof against the moisture of the fingers, and are not subject to the variation of the wooden scale.
Fig. 16.
CHAPTER II.
THE PREPARATION AND USE OF THE INSTRUMENTS.
The points of drawing instruments require to be very accurately prepared and shaped, to enable them to make clean, clear lines. The object is to have the points as sharp as they can be made without cutting the paper, and the curves as even and regular as possible.
Fig. 17.
Fig. 18.
The lining pen should be formed as in Figure 17, which presents an edge and a front view of the points. The inside faces should be flat across, and slightly curved in their lengths, as shown. If this curve is too great, as shown exaggerated in Figure 18, the body of the ink lies too near the point and is apt to flow too freely, running over the pen-point and making a thick, ragged line. On the other hand, if the inside faces, between which the ink lies, are too parallel and narrow near the points, the ink dries in the pen, and renders a too frequent cleaning necessary. Looking at the face of the pen as at A in Figure 17, its point should have an even curve, as shown, the edge being as sharp as it can be made without cutting the drawing paper. Upon this quality depends the fineness and cleanness of the lines it will make. This thin edge should extend around the curve as far as the dotted line, so that it will be practicable to slant the pen in either of the directions shown in Figure 19; and it is obvious that its thickness must be equal around the arc, so that the same thickness of line will be drawn whether the pen be held vertical or slanted in either direction.
Fig. 19.
Fig. 20.
The outside faces of the pen should be slightly curved, so that when held vertically, as in Figure 20 (the dotted line representing the centre of the length of the instrument), and against the square blade S, the point will meet the paper a short distance from the lower edge of S as shown. By this means it is not necessary to adjust the square edge exactly coincident with the line, but a little way from it. This is an advantage for two reasons: first, the trouble of setting the square-edge exactly coincident is avoided, and, secondly, the liability of the ink to adhere to the edge of the square-blade and flow on to the paper and make a thick, ragged line, is prevented.
The square being set as near to the line as desired, the handle may be held at such an angle that the pen-point will just meet the line when sloped either as in Figure 21 or 22. If, however, the slope be too much in the direction shown in Figure 21, practice is necessary to enable the drawing of straight lines if they be long ones, because any variation in the angle of the instrument to the paper obviously vitiates the straightness of the line. If, on the other hand, the square be too close to the line, and the pen therefore requires to be sloped as in Figure 22, the ink flowing from the pen-point is apt to adhere to the square-edge, and the result will be a ragged, thick line, as shown in Figure 23.
Fig. 21.
Fig. 22.
Fig. 23.
Fig. 24.
Fig. 25.
Fig. 26.
Each of the legs should be of equal thickness at the pen-point edge, so that when closed together the point will be in the middle of the edge. The width and curve of each individual point should be quite equal, and the easiest method of attaining this end is as follows:
Take a small slip of Arkansas oil-stone, and with the pen-points closed firmly by the screw trim the pen-edges to the required curve as shown at A, Figure 17, making the curve as even as possible. Then stone the faces until this curve is brought up to a sharp edge at the point between the two pen-legs forming the point.
Next take a piece of 000 French emery paper, lay it upon some flat body like the blade of a square, and smooth the curve of the edge enough to take off the fine, sharp edge left by the oil-stone; then apply the outside flat faces of the pen to the emery paper again, bringing the pen-edge up sharp.
The emery paper will simply have smoothed and polished the surfaces, still leaving them too sharp, so sharp as to cut the paper, and to take off this sharp edge (which must first be done on the inside faces) open the pen-points as wide as the screw will permit. Then wrap one thickness of the emery paper upon a thin blade, as upon a drawing-triangle, and pass the open pen-points over it, and move the instrument endwise, taking care to keep the inside face level with the surface of the emery paper, so that the pen-points shall not cut through. Next close the pen-points with the screw until they nearly, but not quite, touch, and sweep the edge of the pen-point along the emery paper under a slight pressure, so moving the handle that at each stroke the whole length around the curved end of the pen will meet the emery surface. During this motion the inside faces of the pen-point must be held as nearly vertical as possible, so as to keep the two halves of the pen-point equal.
The pen is now ready for use, and will draw a fine and clean line.
It is not usual to employ emery paper for the purpose indicated, but it will be found very desirable, since it leaves a smoother surface and edge than the oil-stone alone.
Circle-pens are more difficult to put in order than the straight-line pen, especially those for drawing the smallest circles, which cannot be well drawn unless the pen is of the precise right shape and in the best condition.
A circle-pen is shown in Figure 24, in which A represents the point-leg and B the pen-leg. The point-leg must be the longest because it requires to enter the drawing paper before the pen meets the surface. The point should be sharp and round, for any edges or angles on it will cause it to widen the hole in the paper when it is rotated. To shape the points to prevent the enlargement of the centre in the paper is one of the most important considerations in the use of this instrument, especially when several circles require to be drawn from the same centre. To accomplish this end the inside of the point-leg should be, as near as possible, parallel to the length of the instrument (which is denoted in Figure 24 by the dotted line) when the legs are closed, as in the figure. If the point is at an angle, as shown in Figure 25, it is obvious that rotating it will enlarge the top of the centre in the drawing paper. The point should be sharp and smooth on its circumferential surface, and so much longer than the pen-point that it will have sufficient hold in the paper when the instrument stands vertical and the pen-point meets the surface of it, which amount is about 1/64th of an inch.
We may now consider the shape of the pen-point. Its inside surfaces should be flat across and to the curve shown in Figure 24, not as shown exaggerated in Figure 25, because in the latter the body of the ink will be too near the pen-point, and but little can be placed in it without causing it sometimes to flow over the edges and down the outside of the pen.
A form of pen-point recently introduced is shaped as in Figure 26, the object being to have a thin stream of ink near the marking pen-point and the main body of the ink near at hand, instead of extending up the pen, as would be the case with Figure 24. The advantage thus gained is that the ink lies in a more solid body, and having less area of surface exposed to the air will not dry so quickly in the pen; but this is more than offset by the liability of the ink to flow over the crook at A, and cause the pen to draw a thick ragged line. The pen-point must be slightly inclined toward the needle-point, to the end that they may approach each other close enough for drawing very small circles, but it should also stand as nearly vertical as will permit that end to be attained. As this pen is for drawing small circles only, it does not require much ink, and hence may be somewhat close together, as in Figure 24; this has the advantage that the point is not hidden from observation.
In forming the pen-point the greatest refinement is necessary to enable the drawing of very small true circles, say 1/16th of an inch, or less, in diameter. The requirements are that the pen-point shall meet the surface of the paper when the needle-point has entered it sufficiently to give the necessary support, and that the instrument shall stand vertical, as shown by the dotted line in Figure 24. Also, that the pen shall then touch the paper at a point only, this point being the apex of a fine curve; that this curve be equal on each side of the point of contact with the paper; that both halves forming the pen be of equal thickness and width at the pointed curve; and that the point be as sharp as possible without cutting the paper.
The best method of attaining these ends is as follows: On each side of the pen make, with an oil-stone, a flat place, as C D, Figure 27 (where the pen-point is shown magnified), thus bringing both halves to an edge of exactly equal length, and leaving the point flat at D. These flat places must be parallel to one another and to the joint between the two halves of the pen. As the oil-stone may leave a slightly ragged edge, it is a good plan to take a piece of 00 French emery paper, lay it on a flat surface, and holding the instrument vertically remove the fine edge D until it will not cut. Then with the oil-stone shape the curved edge as in Figure 28, taking care that the curve no more than brings the flat place D up to a true curve and leaves the edge sharp, with only the very point touching the paper, which is represented in the cut by the horizontal line.
Figure 27.
Figure 28.
Figure 29.
Figure 30.
Figure 31.
Figure 32.
The point must have a sharp edge all around the curve, and the two halves must be exactly equal in width, for if one half is wider than the other, as in Figure 29 at a, or as in Figure 30 at b, it will be impossible to draw a very small circle true. So, likewise, the two halves of the pen must be of exactly equal length, and not one half longer than the other, as in Figures 31 or 32, which would tend to cut the paper, and also render the drawing of true small circles impracticable.
When the pen is closed to draw a very small circle the two halves of the pen-leg should have an equal degree of contact with the surface of the paper, and then as the legs are opened out to draw larger circles the contact of the outside half of the pen will have less contact with the paper. The smaller the circle, the more difficult it is to keep the point-leg from slipping out of the centre, and the more difficult it is to draw a clear line and true circle; hence the points should be shaped to the best advantage for drawing these small circles, by oil-stoning the pen, as already described, and then finishing it as follows:
After the oil-stoning, open the two valves of the pen-leg wide enough to admit a piece of 000 French emery paper wrapped once around a very thin blade, and move the pen endwise as described for the straight-line pen. This will smooth the inner surfaces and remove any fine wire-edge that the oil-stone may leave. Close the two halves of the pen again, and lightly emery-paper the outside faces, which will leave the edge sharp enough to cut the paper. The removal of the sharp edge still left, to the exact degree, requires great care. It may best be done by closing the pen until its two halves very nearly, but not quite, touch, then adjust it to mark a circle of about 3/16 inch diameter, and strike a number of circles in different locations upon the surface of a piece of 0000 French emery paper.
In marking these circles, however, let the instrument stand out of the perpendicular, and do very little while standing vertically. Indeed, it is well to strike a number of half-circles, first from right to left and then from left to right, and finally draw a full circle, sloping the pen on one side, gradually raising it vertically, and finally sloping it to the other side. This will insure that the pen has contact at its extreme point, and leave that point fine and keen, but not enough so to cut the paper. To test the pen, draw small circles with the pen rotated first in one direction and then in the other, closing its points so as to mark a fine line, which, if the pen is properly shaped, will be clear and fine, while if improperly formed the circle drawn with the pen rotated in one direction will not coincide with that drawn while rotating it in the other. The same circle may be drawn over several times to make a thorough test. If a drawing instrument will draw a fine line correctly, it will be found to answer for thick lines which are more easily made.
In thus preparing the instruments, the operator will find that if he occasionally holds the points in the right position with regard to the light, he will be able to see plainly if the work is proceeding evenly and equally, for if one-half of the pen is thicker at the point or edge than the other, it will show a brighter line. This is especially the case with instruments that have become dull by use, for in that case the edges will be found quite bright, and any inequality of thickness shows plainly.
Fig. 33.
Fig. 34.
It follows, from what has been said, that the needle-point and pen-point should stand vertical when in use, and to effect this the instruments, except in the smallest sizes, are provided with joints, such as shown at A and B in the bow-pencil or circle-pencil, in Figure 33. These joints should be sufficiently stiff that they will not move too easily, and yet will move rather than that the legs should sensibly spring without moving at the joint. The needle-point leg should be adjusted by means of the joint, to stand vertical, and the same remarks apply equally to the pen-leg; but in the case of the pencil-leg it is the pencil itself and not the leg that requires attention, the joint B being so adjusted that the pencil either stands vertical, or, what is perhaps preferable, so that it stands inclined slightly towards the needle-point. In sharpening the pencil the inner face C may be made concave or at least vertical and flat, and the outer convex or else bevelled and flat, producing a fine and long edge rounded in its length of edge. In using the circle-pencil and circle-pen it will be found more convenient to rotate it in the direction of the arrow in Figure 34. It should be held lightly to the paper, and the learner will find that he has a natural tendency to hold it too firmly and press it too heavily, which is especially to be avoided.
If in drawing a small circle the needle-point slips out of the paper, it is because the pencil-point is too long; or, what is the same thing, the needle-point does not protrude far enough out from the leg. Or if the instrument requires to be leaned over too much to make the pencil or pen mark, it is because the pen or pencil is not far enough out, and this again may cause the needle-point to slip out of the paper.
Fig. 35.
In Figure 35 is shown a German instrument especially designed to avoid this slipping. The peculiarity of this instrument consists in the arrangement of the centre point, which remains stationary whilst the pen or pencil, resting by its own weight on the paper, is guided round by gently turning, without pressure, the small knob at the upper end of the tube. By this means the misplacing or sliding of the centre-point and the cutting of the paper by the pen are avoided. By means of this fixed centre-point any number of concentric circles may be drawn, without making a hole of very distinguishable size on the paper.
Fig 36.
Fig 37.
In applying the ink to the bow-pen as to all other instruments, care must be taken that the ink lies between the points only and not on the outside, for in the latter case the ink will flow down too freely and make a broad, ragged line, perhaps getting on the edge of the square blade or triangle, and causing a blot of ink on the drawing.
In using a straight line or lining pen with a T square it may be used as in Figure 36, being nearly vertical, as shown, and moved from left to right as denoted by the arrow, S representing the square blade. But in using it, or a pencil, with a straight edge or a triangle unsupported by the square blade, the latter should be steadied by letting the fingers rest upon it while using the instrument, the operation being shown in Figure 37. The position, Figure 36, is suitable for long lines, and that in Figure 37 for small drawings, where the pen requires close adjustment to the lines.
CHAPTER III.
LINES AND CURVES.
Although the beginner will find that a study of geometry is not essential to the production of such elementary examples of mechanical drawing as are given in this book, yet as more difficult examples are essayed he will find such a study to be of great advantage and assistance. Meantime the following explanation of simple geometrical terms is all that is necessary to an understanding of the examples given.
The shortest distance between two points is termed the radius; and, in the case of a circle, means the distance from the centre to the perimeter measured in a straight line.
Fig. 38.
Fig. 39.
Fig. 40.
Dotted lines, thus, <——- >, mean the direction and the points at which a dimension is taken or marked. Dotted lines, thus,——-, simply connect the same parts or lines in different views of the object. Thus in Figure 38 are a side and an end view of a rivet, and the dotted lines show that the circles on the end view correspond to the circle of the diameters of the head and of the stem, and therefore represent their diameters while showing that both are round. A straight line is in geometry termed a right line.
A line at a right angle to another is said to be perpendicular to it; thus, in Figures 39, 40, and 41, lines A are in each case perpendicular to line B, or line B is in each case perpendicular to line A.
A point is a position or location supposed to have no size, and in cases where necessary is indicated by a dot.
Parallel lines are those equidistant one from the other throughout their length, as in Figure 42. Lines maybe parallel though not straight; thus, in Figure 43, the lines are parallel.
Fig. 41.
Fig. 42.
Fig. 43.
Fig. 44.
Fig. 45.
Fig. 46.
A line is said to be produced when it is extended beyond its natural limits: thus, in Figure 44, lines A and B are produced in the point C.
A line is bisected when the centre of its length is marked: thus, line A in Figure 45 is bisected, at or in, as it is termed, e.
The line bounding a circle is termed its circumference or periphery and sometimes the perimeter.
A part of this circumference is termed an arc of a circle or an arc; thus Figure 46 represents an arc. When this arc has breadth it is termed a segment; thus Figures 47 and 48 are segments of a circle. A straight line cutting off an arc is termed the chord of the arc; thus, in Figure 48, line A is the chord of the arc.
Fig. 47.
Fig. 48.
Fig. 49.
Fig. 50.
Fig. 51.
A quadrant of a circle is one quarter of the same, being bounded on two of its sides by two radial lines, as in Figure 49.
When the area of a circle that is enclosed within two radial lines is either less or more than one quarter of the whole area of the circle the figure is termed a sector; thus, in Figure 50, A and B are both sectors of a circle.
A straight line touching the perimeter of a circle is said to be tangent to that circle, and the point at which it touches is that to which it is tangent; thus, in Figure 51, line A is tangent to the circle at point B. The half of a circle is termed a semicircle; thus, in Figure 52, A B and C are each a semicircle.
Fig. 52.
Fig. 53.
The point from which a circle or arc of a circle is drawn is termed its centre. The line representing the centre of a cylinder is termed its axis; thus, in Figure 53, dot d represents the centre of the circle, and line b b the axial line of the cylinder.
To draw a circle that shall pass through any three given points: Let A B and C in Figure 54 be the points through which the circumference of a circle is to pass. Draw line D connecting A to C, and line E connecting B to C. Bisect D in F and E in G. From F as a centre draw the semicircle O, and from G as a centre draw the semicircle P; these two semicircles meeting the two ends of the respective lines D E. From B as a centre draw arc H, and from C the arc I, bisecting P in J. From A as a centre draw arc K, and from C the arc L, bisecting the semicircle O in M. Draw a line passing through M and F, and a line passing through J and Q, and where these two lines intersect, as at Q, is the centre of a circle R that will pass through all three of the points A B and C.
Fig. 54.
Fig. 55.
To find the centre from which an arc of a circle has been struck: Let A A in Figure 55 be the arc whose centre is to be found. From the extreme ends of the arc bisect it in B. From end A draw the arc C, and from B the arc D. Then from the end A draw arc G, and from B the arc F. Draw line H passing through the two points of intersections of arcs C D, and line I passing through the two points of intersection of F G, and where H and I meet, as at J, is the centre from which the arc was drawn.
A degree of a circle is the 1/360 part of its circumference. The whole circumference is supposed to be divided into 360 equal divisions, which are called the degrees of a circle; but, as one-half of the circle is simply a repetition of the other half, it is not necessary for mechanical purposes to deal with more than one-half, as is done in Figure 56. As the whole circle contains 360 degrees, half of it will contain one-half of that number, or 180; a quarter will contain 90, and an eighth will contain 45 degrees. In the protractors (as the instruments having the degrees of a circle marked on them are termed) made for sale the edges of the half-circle are marked off into degrees and half-degrees; but it is sufficient for the purpose of this explanation to divide off one quarter by lines 10 degrees apart, and the other by lines 5 degrees apart. The diameter of the circle obviously makes no difference in the number of decrees contained in any portion of it. Thus, in the quarter from 0 to 90, there are 90 degrees, as marked; but suppose the diameter of the circle were that of inner circle d, and one-quarter of it would still contain 90 degrees.
Fig. 56.
So, likewise, the degrees of one line to another are not always taken from one point, as from the point O, but from any one line to another. Thus the line marked 120 is 60 degrees from line 180, or line 90 is 60 degrees from line 150. Similarly in the other quarter of the circle 60 degrees are marked. This may be explained further by stating that the point O or zero may be situated at the point from which the degrees of angle are to be taken. Here it may be remarked that, to save writing the word "degrees," it is usual to place on the right and above the figures a small °, as is done in Figure 56, the 60° meaning sixty degrees, the °, of course, standing for degrees.
Fig. 57.
Suppose, then, we are given two lines, as a and b in Figure 57, and are required to find their angle one to the other. Then, if we have a protractor, we may apply it to the lines and see how many degrees of angle they contain. This word "contain" means how many degrees of angle there are between the lines, which, in the absence of a protractor, we may find by prolonging the lines until they meet in a point as at c. From this point as a centre we draw a circle D, passing through both lines a, b. All we now have to do is to find what part, or how much of the circumference, of the circle is enclosed within the two lines. In the example we find it is the one-twelfth part; hence the lines are 30 degrees apart, for, as the whole circle contains 360, then one-twelfth must contain 30, because 360÷12 = 30.
Fig. 58.
If we have three lines, as lines A B and C in Figure 58, we may find their angles one to the other by projecting or prolonging the lines until they meet as at points D, E, and F, and use these points as the centres wherefrom to mark circles as G, H, and I. Then, from circle H, we may, by dividing it, obtain the angle of A to B or of B to A. By dividing circle I we may obtain the angle of A to C or of C to A, and by dividing circle G we may obtain the angle of B to C or of C to B.
Fig. 59.
Fig. 60.
It may happen, and, indeed, generally will do so, that the first attempt will not succeed, because the distance between the lines measured, or the arc of the circle, will not divide the circle without having the last division either too long or too short, in which case the circle may be divided as follows: The compasses set to its radius, or half its diameter, will divide the circle into 6 equal divisions, and each of these divisions will contain 60 degrees of angle, because 360 (the number of degrees in the whole circle) ÷6 (the number of divisions) = 60, the number of degrees in each division. We may, therefore, subdivide as many of the divisions as are necessary for the two lines whose degrees of angle are to be found. Thus, in Figure 59, are two lines, C, D, and it is required to find their angle one to the other. The circle is divided into six divisions, marked respectively from 1 to 6, the division being made from the intersection of line C with the circle. As both lines fall within less than a division, we subdivide that division as by arcs a, b, which divide it into three equal divisions, of which the lines occupy one division. Hence, it is clear that they are at an angle of 20 degrees, because twenty is one-third of sixty. When the number of degrees of angle between two lines is less than 90, the lines are said to form an acute angle one to the other, but when they are at more than 90 degrees of angle they are said to form an obtuse angle. Thus, in Figure 60, A and C are at an acute angle, while B and C are at an obtuse angle. F and G form an acute angle one to the other, as also do G and B, while H and A are at an obtuse angle. Between I and J there are 90 degrees of angle; hence they form neither an acute nor an obtuse angle, but what is termed a right-angle, or an angle of 90 degrees. E and B are at an obtuse angle. Thus it will be perceived that it is the amount of inclination of one line to another that determines its angle, irrespective of the positions of the lines, with respect to the circle.
TRIANGLES.
A right-angled triangle is one in which two of the sides are at a right angle one to the other. Figure 61 represents a right-angled triangle, A and B forming a right angle. The side opposite, as C, is called the hypothenuse. The other sides, A and B, are called respectively the base and the perpendicular.
Fig. 61.
Fig. 62.
Fig. 63.
Fig. 64.
An acute-angled triangle has all its angles acute, as in Figure 63.
An obtuse-angled triangle has one obtuse angle, as A, Figure 62.
When all the sides of a triangle are equal in length and the angles are all equal, as in Figure 63, it is termed an equilateral triangle, and either of its sides may be called the base. When two only of the sides and two only of the angles are equal, as in Figure 64, it is termed an isosceles triangle, and the side that is unequal, as A in the figure, is termed the base.
Fig. 65.
Fig. 66.
When all the sides and angles are unequal, as in Figure 65, it is termed a scalene triangle, and either of its sides may be called the base.
The angle opposite the base of a triangle is called the vertex.
Fig. 67.
Fig. 68.
A figure that is bounded by four straight lines is termed a quadrangle, quadrilateral or tetragon. When opposite sides of the figure are parallel to each other it is termed a parallelogram, no matter what the angle of the adjoining lines in the figure may be. When all the angles are right angles, as in Figure 66, the figure is called a rectangle. If the sides of a rectangle are of equal length, as in Figure 67, the figure is called a square. If two of the parallel sides of a rectangle are longer than the other two sides, as in Figure 66, it is called an oblong. If the length of the sides of a parallelogram are all equal and the angles are not right angles, as in Figure 68, it is called a rhomb, rhombus or diamond. If two of the parallel sides of a parallelogram are longer than the other two, and the angles are not right angles, as in Figure 69, it is called a rhomboid. If two of the parallel sides of a quadrilateral are of unequal lengths and the angles of the other two sides are not equal, as in Figure 70, it is termed a trapezoid.
| Fig. 69. | Fig. 70. | Fig. 71. |
If none of the sides of a quadrangle are parallel, as in Figure 71, it is termed a trapezium.
Fig. 71 a.
Fig. 72.
The term polygon is applied to figures having flat sides equidistant from a common centre. From this centre a circle may be struck that will touch all the corners of the sides of the polygon, or the point of each side that is central in the length of the side. In drawing a polygon, one of these circles is used upon which to divide the figure into the requisite number of divisions for the sides. When the dimension of the polygon across its corners is given, the circle drawn to that dimension circumscribes the polygon, because the circle is without or outside of the polygon and touches it at its corners only. When the dimension across the flats of the polygon is given, or when the dimension given is that of a circle that can be inscribed or marked within the polygon, touching its sides but not passing through them, then the polygon circumscribes or envelops the circle, and the circle is inscribed or marked within the polygon. Thus, in Figure 71 a, the circle is inscribed within the polygon, while in Figure 72 the polygon is circumscribed by the circle; the first is therefore a circumscribed and the second an inscribed polygon. A regular polygon is one the sides of which are all of an equal length.
NAMES OF REGULAR POLYGONS.
| A figure of | 3 sides is | called a | Trigon. |
| " | 4 | " | Tetragon. |
| polygon | 5 | " | Pentagon. |
| " | 6 | " | Hexagon. |
| " | 7 | " | Heptaagon. |
| " | 8 | " | Octagon. |
| " | 9 | " | Enneagon or Nonagon. |
Fig. 73.
Fig. 74.
The angles of regular polygons are designated by their degrees of angle, "at the centre" and "at the circumference." By the angle at the centre is meant the angle of a side to a radial line; thus in Figure 73 is a hexagon, and at C is a radial line; thus the angle of the side D to C is 60 degrees. Or if at the two ends of a side, as A, two radial lines be drawn, as B, C, then the angles of these two lines, one to the other, will be the "angle at the centre." The angle at the circumference is the angle of one side to its next neighbor; thus the angle at the circumference in a hexagon is 120 degrees, as shown in the figure for the sides E, F. It is obvious that as all the sides are of equal length, they are all at the same angle both to the centre and to one another. In Figure 74 is a trigon, the angles at its centre being 120, and the angle at the circumference being 60, as marked.
The angles of regular polygons:
| Trigon, at | the centre, | 120°, | at the | circumference, | 60°. |
| Tetragon, | " | 90°, | " | " | 90°. |
| Pentagon, | " | 72°, | " | " | 108°. |
| Hexagon, | " | 60°, | " | " | 120°. |
| Octagon, | " | 45°, | " | " | 135°. |
| Enneagon, | " | 40°, | " | " | 140°. |
| Decagon, | " | 36°, | " | " | 144°. |
| Dodecagon, | " | 30°, | " | " | 150°. |
THE ELLIPSE.
An ellipse is a figure bounded by a continuous curve, whose nature will be shown presently.
The dimensions of an ellipse are taken at its extreme length and narrowest width, and they are designated in three ways, as by the length and breadth, by the major and minor axis (the major axis meaning the length, and the minor the breadth of the figure), and the conjugate and transverse diameters, the transverse meaning the shortest, and the conjugate the longest diameter of the figure.
In this book the terms major and minor axis will be used to designate the dimensions.
The minor and major axes are at a right angle one to the other, and their point of intersection is termed the axis of the ellipse.
In an ellipse there are two points situated upon the line representing the major axis, and which are termed the foci when both are spoken of, and a focus when one only is referred to, foci simply being the plural of focus. These foci are equidistant from the centre of the ellipse, which is formed as follows: Two pins are driven in on the major axis to represent the foci A and B, Figure 75, and around these pins a loop of fine twine is passed; a pencil point, C, is then placed in the loop and pulled outwards, to take up the slack of the twine. The pencil is held vertical and moved around, tracing an ellipse as shown.
Fig. 75.
Now it is obvious, from this method of construction, that there will be at every point in the pencil's path a length of twine from the final point to each of the foci, and a length from one foci to the other, and the length of twine in the loop remaining constant, it is demonstrated that if in a true ellipse we take any number of points in its curve, and for each point add together its distance to each focus, and to this add the distance apart of the foci, the total sum obtained will be the same for each point taken.
Fig. 76.
Fig. 77.
In Figures 76 and 77 are a series of ellipses marked with pins and a piece of twine, as already described. The corresponding ellipses, as A in both figures, were marked with the same loop, the difference in the two forms being due to the difference in distance apart of the foci. Again, the same loop was used for ellipses B in both figures, as also for C and D. From these figures we perceive that—
1st. With a given width or distance apart of foci, the larger the dimensions are the nearer the form of the figure will approach to that of a circle.
2d. The nearer the foci are together in an ellipse, having any given dimensions, the nearer the form of the figure will approach that of a circle.
3d. That the proportion of length to width in an ellipse is determined by the distance apart of the foci.
4th. That the area enclosed within an ellipse of a given circumference is greater in proportion as the distance apart of the foci is diminished; and,
5th. That an ellipse may be given any required proportion of width to length by locating the foci at the requisite distance apart.
The form of a true ellipse may be very nearly approached by means of the arcs of circles, if the centres from which those arcs are struck are located in the most desirable positions for the form of ellipse to be drawn.
Fig. 78.
Thus in Figure 78 are three ellipses whose forms were pencilled in by means of pins and a loop of twine, as already described, but which were inked in by finding four arcs of circles of a radius that would most closely approach the pencilled line; a b are the foci of all three ellipses A, B, and C; the centre for the end curves of a are at c and d, and those for its side arcs are at e and f. For B the end centres are at g and h, and the side centres at i and j. For C the end centres are at k, l, and the side centres at m and n. It will be noted that, first, all the centres for the end curves fall on the line of the length or major axis, while all those for the sides fall on the line of width or the minor axis; and, second, that as the dimensions of the ellipses increase, the centres for the arcs fall nearer to the axis of the ellipse. Now in proportion as a greater number of arcs of circles are employed to form the figure, the nearer it will approach the form of a true ellipse; but in practice it is not usual to employ more than eight, while it is obvious that not less than four can be used. When four are used they will always fall somewhere on the lines on the major and minor axis; but if eight are used, two will fall on the line of the major axis, two on the line of the minor axis, and the remaining four elsewhere.
Fig. 79.
In Figure 79 is a construction wherein four arcs are used. Draw the line a b, the major axis, and at a right angle to it the line c d, the minor axis of the figure. Now find the difference between the length of half the two axes as shown below the figure, the length of line f (from g to i) representing half the length of the figure (as from a to e), and the length or radius from g to h equalling that from e to d; hence from h to i is the difference between half the major and half the minor axis. With the radius (h i), mark from e as a centre the arcs j k, and join j k by line l. Take half the length of line l and from j as a centre mark a line on a to the arc m. Now the radius of m from e will be the radius of all the centres from which to draw the figure; hence we may draw in the circle m and draw line s, cutting the circle. Then draw line o, passing through m, and giving the centre p. From p we draw the line q, cutting the intersection of the circle with line a and giving the centre r. From r we draw line s, meeting the circle and the line c, d, giving us the centre t. From t we draw line u, passing through the centre m. These four lines o, q, s, u are prolonged past the centres, because they define what part of the curve is to be drawn from each centre: thus from centre m the curve from v to w is drawn, from centre t the curve from w to x is drawn. From centre r the curve from x to y is drawn, and from centre p the curve from y to v is drawn. It is to be noted, however, that after the point m is found, the remaining lines may be drawn very quickly, because the line o from m to p may be drawn with the triangle of 45 degrees resting on the square blade. The triangle may be turned over, set to point p and line q drawn, and by turning the triangle again the line s may be drawn from point r; finally the triangle may be again turned over and line u drawn, which renders the drawing of the circle m unnecessary.
To draw an elliptical figure whose proportion of width to breadth shall remain the same, whatever the length of the major axis may be: Take any square figure and bisect it by the line A in Figure 80. Draw, in each half of the square, the diagonals E F, G H. From P as a centre with the radius P R draw the arc S E R. With the same radius draw from O as a centre the arc T D V. With radius L C draw arc R C V, and from K as a centre draw arc S B T.
Fig. 80.
Fig. 81.
A very near approach to the true form of a true ellipse may be drawn by the construction given in Figure 81, in which A A and B B are centre lines passing through the major and minor axis of the ellipse, of which a is the axis or centre, b c is the major axis, and a e half the minor axis. Draw the rectangle b f g c, and then the diagonal line b e; at a right angle to b e draw line f h, cutting B B at i. With radius a e and from a as a centre draw the dotted arc e j, giving the point j on line B B. From centre k, which is on the line B B and central between b and j, draw the semicircle b m j, cutting A A at l. Draw the radius of the semicircle b m j, cutting it at m, and cutting f g at n. With the radius m n mark on A A at and from a as a centre the point o. With radius h o and from centre h draw the arc p o q. With radius a l and from b and c as centres, draw arcs cutting p o q at the points p q. Draw the lines h p r and h q s and also the lines p i t and q v w. From h as a centre draw that part of the ellipse lying between r and s, with radius p r; from p as a centre draw that part of the ellipse lying between r and t, with radius q s, and from q as a centre draw the ellipse from s to w, with radius i t; and from i as a centre draw the ellipse from t to b and with radius v w, and from v as a centre draw the ellipse from w to c, and one-half of the ellipse will be drawn. It will be seen that the whole construction has been performed to find the centres h, p, q, i and v, and that while v and i may be used to carry the curve around on the other side of the ellipse, new centres must be provided for h p and q, these new centres corresponding in position to h p q. Divesting the drawing of all the lines except those determining its dimensions and the centres from which the ellipse is struck, we have in Figure 82 the same ellipse drawn half as large. The centres v, p, q, h correspond to the same centres in Figure 81, while v', p', q', h' are in corresponding positions to draw in the other half of the ellipse. The length of curve drawn from each centre is denoted by the dotted lines radiating from that centre; thus, from h the part from r to s is drawn; from h' that part from r' to s'. At the ends the respective centres v are used for the parts from w to w' and from t to t' respectively.
Fig. 82.
Fig. 83.
The most correct method of drawing an ellipse is by means of an instrument termed a trammel, which is shown in Figure 83. It consists of a cross frame in which are two grooves, represented by the broad black lines, one of which is at a right angle to the other. In these grooves are closely fitted two sliding blocks, carrying pivots E F, which may be fastened to the sliding blocks, while leaving them free to slide in the grooves at any adjusted distance apart. These blocks carry an arm or rod having a tracing point (as pen or pencil) at G. When this arm is swept around by the operator, the blocks slide in the grooves and the pen-point describes an ellipse whose proportion of width to length is determined by the distance apart of the sliding blocks, and whose dimensions are determined by the distance of the pen-point from the sliding block. To set the instrument, draw lines representing the major and minor axes of the required ellipse, and set off on these lines (equidistant from their intersection), to mark the required length and width of ellipse. Place the trammel so that the centre of its slots is directly over the point or centre from which the axes are marked (which may be done by setting the centres of the slots true to the lines passing through the axis) and set the pivots as follows: Place the pencil-point G so that it coincides with one of the points as C, and place the pivot E so that it comes directly at the point of intersection of the two slots, and fasten it there. Then turn the arm so that the pencil-point G coincides with one of the points of the minor axis as D, the arm lying parallel to B D, and place the pivot F over the centre of the trammel and fasten it there, and the setting is complete.
Fig. 84.
To draw a parabola mechanically: In Figure 84 C D is the width and H J the height of the curve. Bisect H D in K. Draw the diagonal line J K and draw K E, cutting K at a right angle to J K, and produce it in E. With the radius H E, and from J as a centre, mark point F, which will be the focus of the curve. At any convenient distance above J fasten a straight-edge A B, setting it parallel to the base C D of the parabola. Place a square S with its back against the straight-edge, setting the edge O N coincident with the line J H. Place a pin in the focus F, and tie to it one end of a piece of twine. Place a tracing-point at J, pass the twine around the tracing-point, bringing down along the square-blade and fasten it at N, with the tracing-point kept against the edge of the square and the twine kept taut; slide the square along the straight-edge, and the tracing-point will mark the half J C of the parabola. Turn the square over and repeat the operation to trace the other half J D. This method corresponds to the method of drawing an ellipse by the twine and pins, as already described.
Fig. 85.
To draw a parabola by lines: Bisect the width A B in Figure 85, and divide each half into any convenient number of equal divisions; and through these points of division draw vertical lines, as 1, 2, 3, etc. (in each half). Divide the height A D at one end and B E at the other into as many equal divisions as the half of A B is divided into. From the points of divisions 1, 2, 3, etc., on lines A D and B E, draw lines pointing to C, and where these lines intersect the corresponding vertical lines are points through which the curve may be drawn. Thus on the side A D of the curve, the intersection of the two lines marked 1 is a point in the curve; the intersection of the two lines marked 2 is another point in the curve, and so on.
TO DRAW A HEART CAM.
Fig. 86.
Draw the line A B, Figure 86, equal to the length of stroke required. Divide it into any number of equal parts, and from C as a centre draw circles through the points of division. Draw the outer circle and divide its circumference into twice as many equal divisions as the line A B was divided into. Draw radial lines from each point of division on the circle, and the points of intersection of the radial lines with the circles are points for the outline of the cam, and through these points a curved line may be drawn giving the shape of the cam. It is obvious that the greater the number of divisions on A B, the more points and the more perfect the curve may be drawn.
CHAPTER IV.
SHADOW LINES AND LINE SHADING.
SECTION LINING OR CROSS-HATCHING.
When the interior of a piece is to be shown as a piece cut in half, or when a piece is broken away, as is done to make more of the parts show, or show more clearly, the surface so broken away or cut off is section-lined or cross-hatched; that is to say, diagonal lines are drawn across it, and to distinguish one piece from another these lines are drawn at varying angles and of varying widths apart. In Figure 87 is given a view of three cylindrical pieces. It may be known to be a sectional view by the cross-hatching or section lines. It would be a difficult matter to represent the three pieces put together without showing them in section, because, in an outline view, the collars and recesses would not appear. Each piece could of course be drawn separately, but this would not show how they were placed when put together. They could be shown in one view if they were shaded by lines and a piece shown broken out where the collars and, recesses are, but line shading is too tedious for detail drawings, beside involving too much labor in their production.
Fig. 87.
Figure 88 represents a case in which there are three cylindrical pieces one within the other, the two inner ones being fastened together by a screw which is shown dotted in in the end view, and whose position along the pieces is shown in the side view. The edges of the fracture in the outer piece are in this case cross-hatched, to show the line of fracture.
Fig. 88.
Fig. 89.
In cross-hatching it is better that the diagonal lines do not quite meet the edges of the piece, than that they should in the least overrun, as is shown in Figure 89, where in the top half the diagonals slightly overrun, while in the lower half they do not quite meet the outlines of the piece.
In Figure 90 are shown in section a number of pieces one within the other, the central bore being filled with short plugs. All the cross-hatching was done with the triangle of 60 degrees and that of 90 degrees. It is here shown that with these two triangles only, and a judicious arrangement of the diagonals, an almost infinite number of pieces may be shown in cross section without any liability of mistaking one for the other, or any doubt as to the form and arrangement of the pieces; for, beside the difference in spacing in the cross-hatching, there are no two adjoining pieces with the diagonals running in the same direction. It will be seen that the narrow pieces are most clearly defined by a close spacing of the cross-hatching.
Fig. 90.
In Figure 91 are shown three pieces put together and having slots or keyways through them. The outer shell is shown to be in one piece from end to end, because the cross-hatching is not only equally spaced, but the diagonals are in the same direction; hence it would be known that D, F, H, and E were slots or recesses through the piece. The same remarks apply to piece B, wherein G, J, K are recesses or slots. Piece C is shown to have in its bore a recess at L. In the case of B, as of A, there would be no question as to the piece being all one from end to end, notwithstanding that the two ends are completely severed where the slots G, I, come, because the spacing and direction of the cross-hatching are equal on each side of the slots, which they would not be if they were separate pieces.
Fig. 91.
Fig. 92.
Section shading or cross-hatching may sometimes cause the lines of the drawing to appear crooked to the eye. Thus, in Figure 92, the key edge on the right appears curved inwards, while on the left the key edge appears curved outwards, although such is not actually the case. The same effect is produced in Figure 93 on the right-hand edge of the key, but not on the left-hand edge.
Fig. 93
Fig. 94.
A remarkable instance of this kind is shown in Figure 94, when the vertical lines appear to the eye to be at a considerable angle one to the other, although they are parallel.
The lines in sectional shading or cross-hatching may be made to denote the material of which the piece is to be composed. Thus Professor Unwin has proposed the system shown in the Figures 95 and 96. This may be of service in some cases, but it would involve very much more labor than it is worth in ordinary machine shop drawings, except in the case of cast iron and wood, these two being shown in the simplest and the usual manner. It is much better to write the name of the material beneath the piece in a detail drawing.
Fig. 95.
Fig. 96.
LINE SHADING.
Mechanical drawings are made to look better and to show more distinctly by being line shaded or shaded by lines. The simplest form of line shading is by the use of the shade or shadow line.
In a mechanical drawing the light is supposed, for the purposes of line shading or of coloring, to come in from the upper left-hand corner of the drawing paper; hence it falls directly upon the upper and left-hand lines of each piece, which are therefore represented by fine lines, while the right hand and lower edges of the piece being on the shadow side may therefore, with propriety, be represented by broader lines, which are called shadow or shade lines. These lines will often serve to indicate the shape of some part of the piece represented, as will be seen from the following examples. In Figure 97 is a piece that contains a hole, the fact being shown by the circle being thickened at A. If the circle were thickened on the other side as at B, in Figure 98, it would show that it represented a cylindrical stem instead of a hole.
Fig. 97.
Fig. 98.
Fig. 99.
In Figure 99 is represented a washer, the surfaces that are in the shadow side being shown in a shade line or shadow line, as it is often called.
In Figure 100 is a key drawn with a shade line, while in Figure 101 the shade line is shown applied to a nut. The shade line may be produced in straight lines by drawing the line twice over, and slightly inclining the pen, or by opening the pen points a little. For circles, however, it may be produced either by slightly moving the centre from which the circle is drawn, or by going over the shade part twice, and slightly pressing the instrument as it moves, so as to gradually spring the legs farther apart, the latter plan being generally preferable.
Fig. 100.
Fig. 101.
Fig. 102.
Figure 102 shows a German pen, that can be regulated to draw lines of various breadths. The head of the adjusting screw is made rather larger than usual, and is divided at the under side into twenty divisional notches, each alternate notch being marked by a figure on the face. By this arrangement a uniform thickness of line may be maintained after filling or clearing the pen, and any desired thickness may be repeated, without any loss of time in trial of thickness on the paper. A small spring automatically holds the divided screw-head in any place. With very little practice the click of the spring in the notches becomes a sufficient guide for adjustment, without reference to the figures on the screw-head. Another meritorious feature of this pen is that it is armed with sapphire points, which retain their sharpness very long, and thus save the time and labor required to keep ordinary instruments in order for the performance of fine work.
An example of line shading in perspective drawing is shown in the drawing of a pipe threading stock and die in Figure 103.
Fig. 103.
Shading by means of lines may be used with excellent effect in mechanical drawing, not only to distinguish round from flat surfaces, but also to denote to the eye the relative distances of surfaces. Figure 104 represents a cylindrical pin line shaded. As the light is supposed to come in from the upper left-hand corner, it will evidently fall more upon the left-hand half of the stem, and of the collar or bead, hence those parts are shaded with lighter or finer lines than the right-hand sides are.
Fig. 104.
Fig. 105.
Two cylindrical pieces that join each other may be line shaded at whatever angle they may join. Figure 105 represents two such pieces, one at a right angle to the other, both being of equal diameter.
Fig. 106.
Figure 106 represents a drawing of a lathe centre shaded by lines, the lines on the taper parts meeting those on the parallel part A, and becoming more nearly parallel to the axis of the piece as the centre of the piece is approached. The same is the case where a piece having a curved outline is drawn, which is shown in Figure 107, where the set of the bow-pen is gradually increased for drawing the shade lines of the curves. The centres of the shade curves fall in each case upon a line at a right angle to the axis of the piece, as upon the lines A, B, C, the dotted lines showing the radius for each curve.
Fig. 107.
The lines are made finer by closing the pen points by means of the screw provided for that purpose. The pen requires for this purpose to be cleaned of the ink that is apt to dry in it.
In Figure 108 line shading is shown applied to a ball or sphere, while in Figure 109 it is shown applied to a pin in a socket which is shown in section. By showing the hollow in connection with the round piece, the difference between the two is quite clearly seen, the light falling most upon the upper half of the pin and the lower half of the hole. This perhaps is more clearly shown in the piece of tube in Figure 110, where the thickness of the tube showing is a great aid to the eye. So, likewise, the hollow or hole is more clearly seen where the piece is shown in section, as in Figure 111, which is the case even though the piece be taper as in the figure. If the body be bell-mouthed, as in Figure 112, the hollow curve is readily shown by the shading; but to line shade a hollow curve without any of these aids to the eye, as say, to show a half of a tin tube, is a very difficult matter if the piece is to look natural; and all that can be done is to shade the top darkly and let the light fall mostly at and near the bottom. An example of line shading to denote the relative distances from the eye of various surfaces is given in Figure 113, where the surfaces most distant are the most shaded. The flat surfaces are lined with lines of equal breadth, the degrees of shading being governed by the width apart of the lines.
| Fig. 108. | Fig. 109. |
| Fig. 110. | Fig. 111. |
| Fig. 112. | Fig. 113. |
Line shading is often used to denote that the piece represented is to be of wood, the shade lines being in some cases regular in combination with regular ones, or entirely irregular, as in Figure 114.
Fig. 114.
CHAPTER V.
MARKING DIMENSIONS.
The dimensions of mechanical drawings are best marked in red ink so that they will show plainly, and that the lines denoting the points at which the dimension is given shall not be confounded with the lines of the drawing.
The dimension figures should be as large as the drawing will conveniently admit; and should be marked at every point at which a shoulder or change of form or dimension occurs, except in the case of straight tapers which have their dimensions marked at each end of the taper.
In the case of a single piece standing by itself the dimension figures may be marked all standing one way, so as to be read without changing the position of the operator or requiring to turn the drawing around. This is done in Figure 115, which represents the drawing of a key. The figures are here placed outside the drawing in all cases where it can be done, which, in the case of a small drawing, leaves the same clearer.
Fig. 115.
In Figure 116 the dimensions are marked, running parallel to the dimension for which they are given, so that all measures of length stand lengthwise, and those of breadth across the drawing.
Fig. 116.
Figure 117 represents a key with a sharp-cornered step in it. Here the two dimensions forming the steps cannot both be coincident with it; hence they are marked as near to it as convenient, it being understood that they apply to the step, and not to one side of it. When the step has a round instead of a sharp corner, the radius of the arc of the corner may be marked, as shown in Figure 118.
Fig. 117.
Figure 119 represents a key drawn in perspective, so that all the dimensions may be marked on one view. Perspective sketches may be used for single pieces, as they denote the shape of the piece more clearly to the eye. On account of the skill required in their production, they are not, however, used in mechanical drawing, except as in the case of Patent-Office or similar drawings, where the form and construction rather than the dimension is the information sought to be conveyed.
| Fig. 118. | Fig. 119. |
CHAPTER VI.
THE ARRANGEMENT OF DIFFERENT VIEWS.
THE DIFFERENT VIEWS OF A MECHANICAL DRAWING.
The word elevation, as applied to mechanical drawing, means simply a view; hence a side elevation is a side view, or an end elevation is an end view.
The word plan is employed in place of the word top; hence a plan view is a top view, or a view looking down upon the top of the piece.
A general view means a view showing the machine put together or assembled, while a detail drawing is one containing a detail, as a part of the machine or a single piece disconnected from the other parts of the whole machine.
It is obviously desirable in a mechanical drawing to present the piece of work in as few views as possible, but in all cases there must be a sufficient number to permit of the dimensions in every necessary direction to be marked on the drawing. Suppose, then, that in Figure 120 we have to represent a solid cylinder, whose length equals its diameter, and it is obvious that both the diameter and length may be marked in the one view given; hence, a second view, such as shown by the circle in Figure 121, is unnecessary, except it be to distinguish the body from a cube, in which the one view would also be sufficient whereon to mark all the dimensions necessary to enable the piece to be made. It happens, however, that a cube and a cylinder are the only two figures upon which all the dimensions can be marked on one view of the piece, and as cylindrical pieces are much more common in machine work than cubes are, it is taken for granted that, where the pieces are cylindrical, but one view shall be used, and that where they are cubes either two views shall be given, or where they are square a cross shall be marked upon the parts that are square; thus, in Figure 122, is shown a cross formed by the lines A B across the face of the drawing, which saves making a second view.
Fig. 120.
Fig. 121.
Fig. 122.
Fig. 123.
It would appear that under some conditions this might lead to error; as, for example, take the piece in Figure 123, and there is nothing to denote which is the length and which is the diameter of the piece, but there is a certain amount of custom in such cases than will usually determine this point; thus, the piece will be given a name, as pin or disk, the one denoting that its diameter is less than its length, and the other that its diameter is greater than its length. In the absence of any such name, it would be in practice assumed that it was a pin and not a disk; because, if it were a disk, it would either be named or shaded, or a second view given to show its unusual form, the disk being a more unusual form than the pin-form in mechanical structures. As an example of the use of the cross to denote a square, we have Figure 124, which represents a piece having a hexagon head, section a, a', that is rectangular, a collar b, a square part c, and a round stem d. Here it will be noted that it is the rectangular part a, a', that renders necessary two views, and that in the absence of the cross, yet another view would be necessary to show that part c is square.
Fig. 124.
Fig. 125.
Fig. 126.
A rectangular piece always requires two views and sometimes three. In Figure 125, for example, is a piece that would require a side view to show the length and breadth, and an edge view to show the thickness. Suppose the piece to be wedge-shaped in any direction; then another view will be necessary, as is shown in Figs. 126 and 127. In the former the wedge or taper is in the direction of its length, while in the latter it is in the direction of its thickness. Outline views, however, will not in some cases show the form of the figure, however many views be presented. An example of this is given in Figure 128, which represents a ring having a hexagon cross section. A sectional edge view is here necessary in order to show the hexagonal form. Another example of this kind, which occurs more frequently in practice, is a cupped ring such as shown in Figure 129.
Fig. 127.
Fig. 128.
Fig. 129.
Fig. 130.
EXAMPLES.
Let it be required to draw a rectangular piece such as is shown in two views in Figure 130, and the process for the pencil lines is as follows:
Fig. 131.
With the bow-pencil set to half the required length and breadth of the square the arcs 1, 2, 3 and 4, in Figure 131, are marked, and then the lines 5 and 6, letting them run past the width of the arcs 3 and 4. There is no need to pencil in lines 7 and 8, since they can be inked in without pencilling, because it is known that they must meet the arcs 3 and 4 and terminate at the lines 5 and 6. The top and bottom lines of the edge view are merely prolongations of lines 5 and 6; hence the lines 9 and 10 are drawn the requisite distance apart for the thickness and to meet the top and bottom lines. The lines are then inked in, the pencil lines rubbed out, and the drawing will appear as in Figure 130.
Fig. 132.
Fig. 133.
Suppose, however, that the piece has a step in it, as in Figure 132, and the pencilling will be as in Figure 133. From the centre, the arcs 1, 2, 3 and 4 for the outer, and arcs 5, 6, 7 and 8 for the inner square are marked; lines 9 and 10, and their prolongations, 11 and 12, for the edge view, are then pencilled; lines 13 and 14, and their prolongations, 15 and 16, are then pencilled, and dots to show the locations for lines 21 and 22 maybe marked and the pencilling is complete. Lines 17, 18, 19, 20, 21, 22, and 23 may then be inked in, in the order named, and then lines 9, 10, 11, 12, 13, 14, 15 and 16, when the inking in will be complete.
Fig. 134.
In inking in horizontal lines begin at the top and mark in each line as the square comes to it; and in inking the vertical ones begin always at the left hand line and mark the lines as they are come to, moving the square or the triangle to the right, and great care should be taken not to let the lines cross where they meet, as at the corners, since this would greatly impair the appearance of the drawing.
These figures have been drawn without the aid of a centre line, because from their shapes it was easy to dispense with it, but in most cases a centre line is necessary; thus in Figure 134 we have a body having a number of steps. The diameters of these steps are marked by arcs, as in the previous examples, and their lengths may be marked by applying the measuring rule direct to the drawing paper and making the necessary pencil mark.
But it would be tedious to mark the successive steps true one with the other by measuring each step, because one step would require to be pencilled in before the next could be marked. To avoid this the centre line 1, Figure 134, is first marked, and the arcs for the steps are then marked as shown. Centre lines are also necessary to show the alignment of one part to another; thus in Figure 135 is a cube with a hole passing through it. The dotted lines in the side view show that the hole passes clear through the piece and is a parallel one, while the centre line, being central to the outline throughout the piece, shows that the hole is equidistant, all through, from the walls of the piece.
Fig. 135.
Fig. 136.
The pencil lines for this piece would be marked as in Figure 136, line 1 representing the centre line from which all the arcs are marked. It will be noted that the length of the piece is marked by arcs which occur, because being a cube the set of the compasses for arcs 2, 3, 4 and 5 will answer without altering to mark arcs 6 and 7.
Fig. 137.
If the hole in the piece were a taper or conical one, it would be denoted by the dotted lines, as in Figure 137, and that the taper is central to the body is shown by these dotted lines being equidistant from the centre line.
Fig. 138.
Suppose one of the sides to be tapered, as is the side A, in Figure 138, and that the hole is not central, and both facts will be shown by the centre lines 1 and 2 in the figure. The measurement of face A would be marked from A to line B at each end, but the distance the hole was out of the centre would be marked by the distance between the centre line 2 and the edge C of the piece.
Fig. 139.
If the hole did not pass entirely through the piece, the dotted lines would show it, as in Figure 139.
Fig. 140.
Fig. 141.
The designations of the views of a piece of work depend upon the position in which the piece stands, when in place upon the machine of which it forms a part. Thus in Figure 140 is a lever, and if its shaft stood horizontal when the piece is in place in the machine, the view given is an end one, but suppose that the shaft stood vertical, and the same view becomes a plan or top view.
Fig. 142.
Fig. 143.
In Figure 142 is a view of a lever which is a side view if the lever stands horizontal, and lever B hangs down, or a plan view if the shaft stands horizontal, but lever B stands also horizontal. We may take the same drawing and turn it around on the paper as in Figure 143, and it becomes a side view if the shaft stands vertical, and a plan view if the shaft stands horizontal and arm D vertical above it.
In a side or an end view, the piece that projects highest in the drawing is highest when upon the machine; also in a side elevation the piece that is at the highest point in the drawing extends farthest upward when the piece is on the machine. But in a plan or top view the height of vertical pieces is not shown, as appears in the case of arm D in Figure 143.
Fig. 144.
In either of the levers, Figures 142 or 143, all the dimensions could be marked if an additional view were given, but this will not be the case if an eye have a slot in it, as at E, in Figure 144, or a jaw have a tongue in it, as at F: hence, end views of the eye and the jaw must be given, which may be most conveniently done by showing them projected from the ends of those parts as in the figure.
This naturally brings us to a consideration as to the best method of projecting one view from another. As a general rule, the side elevation or side view is the most important, because it shows more of the parts and details of the work; hence it should be drawn first, because it affords more assistance in drawing the other views.
Fig. 145.
There are two systems of placing the different views of a piece. In the first the views are presented as the piece would present itself if it were laid upon the paper for the side view, and then turned or rolled upon the paper for the other views, as shown in Figure 145, in which the piece consists of five sections or members, marked respectively A, B, C, D, and E. Now if the piece were turned or rolled so that the end face of B were uppermost, and the member E was beneath, it will, by the operation of turning it, have assumed the position in the lower view marked position 2; while if it were turned over upon the paper in the opposite direction it would assume the position marked 3. This gives to the mind a clear idea of the various views and positions; but it possesses some disadvantages: thus, if position 1 is a side elevation or view of the piece, as it stands when in place of the machine, then E is naturally the bottom member; but it is shown in the top view of the drawing, hence what is actually the bottom view of the piece (position 3) becomes the top view in the drawing. A second disadvantage is that if we desire to put in dotted lines, to show how one view is derived from the other, and denote corresponding parts, then these dotted lines must be drawn across the face of the drawing, making it less distinct; thus the dotted lines connecting stem E in position 1 to E in position 3, pass across the faces of both A and B of position 1.
Fig. 146.
In a large drawing, or one composed of many members or parts, it would, therefore, be out of the question to mark in the dotted lines. A further disadvantage in a large drawing is that it is necessary to go from one side of the drawing to the other to see the construction of the same part.
Fig. 147.
To obviate these difficulties, a modern method is to suppose the piece, instead of rolling upon the paper, to be lifted from it, turned around to present the required view, and then moved upwards on the paper for a top view, sideways for a side view, and below for a bottom view. Thus the three views of the piece in Figure 145 would be as in Figure 146, where position 2 is obtained by supposing the piece to be lifted from position 1, the bottom face turned uppermost, and the piece moved down the paper to position 2, which is a bottom view of the piece, and the bottom view in the drawing. Similarly, if the piece be lifted from position 1, and the top face in that figure is turned uppermost, and the piece is then slid upwards on the paper, view 3 is obtained, being a top view of the piece as it lies in position 1, and the top view in the drawing. Now suppose we require to find the shape of member B, then in Figure 145 we require to look at the top of position 1, and then down below to position 2.
Fig. 148.
But in Figure 146 we have the side view and end view both together, while the dotted lines do not require to cross the face of the side view. Now suppose we take a similar piece, and suppose its end faces, as F, G, to have holes in them, which require to be shown in both views, and under the one system the drawing would, if the dotted lines were drawn across, appear as in Figure 147, whereas under the other system the drawing would appear as in Figure 148. And it follows that in cases where it is necessary to draw dotted lines from one view to the other, it is best to adopt the new system.
CHAPTER VII.
EXAMPLES IN BOLTS, NUTS, AND POLYGONS.
Fig. 149.
Fig. 150.
Fig. 151.
Let it be required to draw a machine screw, and it is not necessary, and therefore not usual in small screws to draw the full outline of the thread, but to represent it by thick and thin lines running diagonally across the bolt, as in Figure 149, the thick ones representing the bottom, and the thin ones the top of the thread. The pencil lines would be drawn in the order shown in Figure 150. Line 1 is the centre line, and line 2 a line to represent the lower side of the head; from the intersection of these two lines as a centre (as at A) short arcs 3 and 6, showing the diameter of the thread, are marked, and the arcs 5 and 6, representing the depth of the thread, are marked. The arc 7, representing the head, is then marked. The vertical lines 8, 9, 10, and 11 are then marked, and the outline of the screw is complete. The thick lines representing the bottom of the thread are next marked in, as in Figure 151, extending from line 9 to line 10. Midway between these lines fine ones are made for the tops of the thread. All the lines being pencilled in, they may be inked in with the drawing instruments, taking care that they do not overrun one another. When the pencil lines are rubbed out, the sketch will appear as in Figure 149.
Fig. 152.
For a bolt with a hexagon head the lines would be drawn in the order shown in Figure 152. At a right-angle to centre line 1, line two is drawn. The pencil-compasses are then set to half the diameter of the bolt, and from point A arcs 3 and 6 are pencilled, thus showing the width of the front flat of the head, as well as the diameter of the stem. From the point where these arcs meet line 2, and with the same radius, arcs 5 and 6 are marked, showing the widths of the other two flats of the head. The thickness of the head and the length of the bolt head may then be marked either by placing a rule on line 1 and marking the short lines (such as line 7) a cross line 1, or the pencil-compasses may be set to the rule and the lengths marked from point A. In the United States standard for bolt heads and nuts the thickness of the head is made equal to the diameter of the bolt. With the compasses set for the arcs 3 and 4, we may in two steps, from A along the centre line, mark off the thickness of the head without using the rule. But as the rule has to be applied along line 1 to mark line 7 for the length of the bolt, it is just as easy to mark the head thickness at the same time. The line 8 showing the length of the thread may be marked at the same time as the other lengths are marked, and the outlines 9, 10, 11, 12, 13 may be drawn in the order named. We have now to mark the arcs at the top of the flats of the head to show the chamfer, and to explain how these arcs are obtained we have in Figure 153 an enlarged view of the head. It is evident that the smallest diameter of the chamfer is represented by the circle A, and therefore the length of the line B must equal A. It is also evident that the outer edge of the chamfer will meet the corners at an equal depth (from the face of the nut), as represented by the line C C, and it is obvious that the curves that represent the outline of the chamfer on each side of the head or nut will approach the face of the head or nut at an equal distance, as denoted by the line D D. It follows that the curve must in each case be such as will, at each of its ends, meet the line C, and at its centre meet the line D D, the centres of the respective curves being marked in the figure by X.
Fig. 153.
It is sufficiently accurate, therefore, for all practical purposes to set the pencil on the centre-line at the point A in Figure 152 and mark the curve 14, and to then set the compasses by trial to mark the other two curves of the chamfer, so that they shall be an equal distance with arc 14 from line 9, and join lines 10 and 13 at the same distance from line 9 that 14 joins lines 3 and 4, so that as in Figure 153 all three of the arcs would touch a line as C, and another line as D.
Fig. 154.
The United States standard sizes for forged or unfinished bolts and nuts are given in the following table, Figure 154 showing the dimensions referred to in the table.
UNITED STATES STANDARD DIMENSIONS OF BOLTS AND NUTS.
| Bolt. | Bolt Head and Nut. | ||||||
| Diameter. | Standard Number of threads per inch | Long diameter, I, or diameter across corners | Short diameter of hexagon and square, or width across J | Depth of Nut, H | Depth of bolt head, K | ||
| Nominal. D. | Effective. * | Hexagon | Square | ||||
| 1/4 | .185 | 20 | 9/16 | 23/32 | 1/2 | 1/4 | 1/4 |
| 5/16 | .240 | 18 | 11/16 | 27/32 | 19/32 | 5/16 | 19/64 |
| 3/8 | .294 | 16 | 25/32 | 31/32 | 11/16 | 3/8 | 11/32 |
| 7/16 | .345 | 14 | 29/32 | 1-3/32 | 25/32 | 7/16 | 25/64 |
| 1/2 | .400 | 13 | 1 | 1-1/4 | 7/8 | 1/2 | 7/16 |
| 9/16 | .454 | 12 | 1-1/8 | 1-3/8 | 31/32 | 9/16 | 31/64 |
| 5/8 | .507 | 11 | 1-7/32 | 1-1/2 | 1-1/16 | 5/8 | 17/32 |
| 3/4 | .620 | 10 | 1-7/16 | 1-3/4 | 1-1/4 | 3/4 | 5/8 |
| 7/8 | .731 | 9 | 1-21/32 | 2-1/32 | 1-7/16 | 7/8 | 23/32 |
| 1 | .837 | 8 | 1-7/8 | 2-5/16 | 1-5/8 | 1 | 13/16 |
| 1-1/8 | .940 | 7 | 2-3/32 | 2-9/16 | 1-13/16 | 1-1/8 | 29/32 |
| 1-1/4 | 1.065 | 7 | 2-5/16 | 2-27/32 | 2 | 1-1/4 | 1 |
| 1-3/8 | 1.160 | 6 | 2-17/32 | 3-3/32 | 2-3/16& | 1-3/8 | 1-3/32 |
| 1-1/2 | 1.284 | 6 | 2-3/4 | 3-11/32 | 2-3/8 | 1-1/2 | 1-3/16 |
| 1-5/8 | 1.389 | 5-1/2 | 2-31/32 | 3-5/8 | 2-9/16 | 1-5/8 | 1-9/32 |
| 1-3/4 | 1.491 | 5 | 3-3/16 | 3-7/8 | 2-3/4 | 1-3/4 | 1-3/8 |
| 1-7/8 | 1.616 | 5 | 3-13/32 | 4-5/32 | 2-15/16 | 1-7/8 | 1-15/32 |
| 2 | 1.712 | 4-1/2 | 3-19/32 | 4-13/32 | 3-1/8 | 2 | 1-9/16 |
| 2-1/4 | 1.962 | 4-1/2 | 4-1/32 | 4-15/16 | 3-1/2 | 2-1/4 | 1-3/4 |
| 2-1/2 | 2.176 | 4 | 4-15/32 | 5-15/32 | 3-7/8 | 2-1/2 | 1-15/16 |
| 2-3/4 | 2.426 | 4 | 4-29/32 | 6 | 4-1/4 | 2-3/4 | 2-1/8 |
| 3 | 2.629 | 3-1/2 | 5-11/32 | 6-17/32 | 4-5/8 | 3 | 2-5/16 |
| 3-1/4 | 2.879 | 3-1/2 | 5-25/32 | 7-1/16 | 5 | 3-1/4 | 2-1/2 |
| 3-1/2 | 3.100 | 3-1/4 | 6-7/32 | 7-19/32 | 5-3/8 | 3-1/2 | 2-11/16 |
| 3-3/4 | 3.317 | 3 | 6-5/8 | 8-1/8 | 5-3/4& | 3-3/4 | 2-7/8 |
| ... | 3.567 | 3 | 7-1/16 | 8-21/32 | 6-1/8 | 3-1/16 | |
| 4-1/4 | 3.798 | 2-7/8 | 7-1/2 | 9-3/16 | 6-1/2 | 4-1/4 | 3-1/4 |
| 4-1/2 | 4.028 | 2-3/4 | 7-15/16 | 9-23/32 | 6-7/8 | 4-1/2 | 3-7/16 |
| 4-3/4 | 4.256 | 2-5/8 | 8-3/8 | 10-1/4 | 7-1/4 | 4-3/4 | 3-5/8 |
| 5 | 4.480 | 2-1/2 | 8-13/16 | 10-25/32 | 7-5/8 | 5 | 3-13/16 |
| 5-1/4 | 4.730 | 2-1/2 | 9-1/4 | 11-5/16 | 8 | 5-1/4 | 4 |
| 5-1/2 | 4.953 | 2-3/8 | 9-11/16 | 11-27/32 | 8-3/8 | 5-1/2 | 4-3/16 |
| 5-3/4 | 5.203 | 2-3/8 | 10-3/32 | 12-3/8 | 8-3/4 | 5-3/4 | 4-3/8 |
| 6 | 5.423 | 2-1/4 | 10-17/32 | 12-29/32 | 9-1/8 | 6 | 4-9/16 |
* Diameter at the root of the thread.
The basis of the Franklin Institute or United States standard for the heads of bolts and for nuts is as follows:
The short diameter or width across the flats is equal to one and one-half times the diameter plus 1/8 inch for rough or unfinished bolts and nuts, and one and one-half times the bolt diameter plus, 1/16 inch for finished heads and nuts. The thickness is, for rough heads and nuts, equal to the diameter of the bolt, and for finished heads and nuts 1/16 inch less.
Fig. 155.
Fig. 156.
The hexagonal or hexagon (as they are termed in the shop) heads of bolts may be presented in two ways, as is shown in Figures 155 and 156.
The latter is preferable, inasmuch as it shows the width across the flats, which is the dimension that is worked to, because it is where the wrench fits, and therefore of most importance; whereas the latter gives the length of a flat, which is not worked to, except incidentally, as it were. There is the objection to the view of the head, given in Figure 156, however, that unless it is accompanied by an end view it somewhat resembles a similar view of a square head for a bolt. It may be distinguished therefrom, however, in the following points:
If the amount of chamfer is such as to leave the chamfer circle (as circle A, in Figure 153) of smaller diameter than the width across the flats of the bolt-head, the outline of the sides of the head will pass above the arcs at the top of the flats, and there will be two small flat places, as A and B, in Figure 156 (representing the angle of the chamfer), which will not meet the arcs at the top of the flats, but will join the sides above those arcs, as in the figure; which is also the case in a similar view of a square-headed bolt. It may be distinguished therefrom, however, in the following points:
If the amount of chamfer is such as to leave the chamfer circle (A, Figure 153) of smaller diameter than the width across the flats of the bolt-head, the outline of the sides will pass above the arc on the flats, as is shown in Figure 157, in which the chamfer A meets the side of the head at B, and does not, therefore, meet the arc C. The length of side lying between B and D in the side view corresponds with the part lying between E and F in the end view.
Fig. 157.
If we compare this head with similar views of a square head G, both being of equal widths, and having their chamfer circles at an equal distance from the sides of the flats, and at the same angle, we perceive at once that the amount of chamfer necessary to give the same distance between the chamfer circle and the side of the bolt (that is, the distance from J to K, being equal to that from L to M), the length of the chamfer N for the square head so greatly exceeds the length A for the hexagon head that the eye detects the difference at once, and is instinctively informed that G must be square, independently of the fact that in the case of the square head, N meets the arc O, while in the hexagon head, A, which corresponds to N, does not meet the arc C, which corresponds to O.
When, however, the chamfer is drawn, but just sufficient to meet the flats, as in the case of the hexagon H, and the square I, in Figure 157, the chamfer line passes from the chamfer circle to the side of the head, and the distinction is greater, as will be seen by comparing head H with head I, both being of equal width, having the same angle of chamfer, and an amount just sufficient to meet the sides of the flats. Here it will be seen that in the hexagon H, each side of the head, as P, meets the chamfer circle A. Whereas, in the square head these two lines are joined by the chamfer line Q, the figures being quite dissimilar.
Fig. 158.
It is obvious that whatever the degree or angle of the chamfer may be, the diameter of the chamfer circle will be the same in any view in which the head may be presented. Thus, in Figure 158, the line G in the side view is in length equal to the diameter of circle G, in the end view, and so long as the angle of the chamfer is forty-five degrees, as in all the views hitherto given, the width of the chamfer will be equal at corresponding points in the different views; thus in the figure the widths A and B in the two views are equal.
Fig. 159.
If the other view showing a corner of the head in front of the head be given, the same fact holds good, as is shown in Figure 159. That the two outside flats should appear in the drawing to be half the width of the middle flat is also shown in Figure 158, where D and E are each half the width of C. Let us now suppose, that the chamfer be given some other angle than that of 45 degrees, and we shall find that the effect is to alter the curves of the chamfer arcs on the flats, as is shown in Figure 160, where these arcs E, C, D are shown less curved, because the chamfer B has more angle to the flats. As a result, the width or distance between the arcs and line G is different in the two views. On this account it is better to draw the chamfer at 45 degrees, as correct results may be obtained with the least trouble.
If no chamfer at all is to be given, a hexagon head may still be distinguished from a square one, providing that the view giving three sides of the head, as in Figure 158, is shown, because the two sides D and E being half the width of the middle one C, imparts the information that it is a hexagon head. If, however, the view showing but two of the sides and a corner in front is given, and no chamfer is used, it could not be known whether the head was to be hexagon or square, unless an end view be given, as in Figure 161.
Fig. 160.
If the view showing a full side of the head of a square-headed bolt is given, then either an end view must be given, as in Figure 162, or else a single view with a cross on its head, as in Figure 163, may be given.
It is the better plan, both in square and hexagon heads, to give the view in which the full face of a flat is presented, that is, as in Figures 155 and 163; because, in the case of the square, the length of a side and the width across the head are both given in that view; whereas if two sides are shown, as in Figure 161, the width across flats is not given, and this is the dimension that is wanted to work to, and not the width across corners. In the case of a hexagon the middle of the three flats is equal in width to the diameter of the bolt, and the other two are one-half its width; all three, therefore, being marked with the same set of compasses as gives the diameter of the body of the bolt, were as shown in Figure 152. For the width across flats there is an accepted standard; hence there is no need to mark it upon the drawing, unless in cases where the standard is to be departed from, in which event an end view may be added, or the view showing two sides may be given.
Fig 161.
Fig. 162.
Fig. 163.
Fig. 164.
To draw a square-headed bolt, the pencil lines are marked in the order shown by figures in Figure 164. The inking in is done in the order of the letters a, b, c, etc. It will be observed that pencil lines 2, 9, and 10 are not drawn to cross, but only to meet the lines at their ends, a point that, as before stated, should always be carefully attended to.
Fig. 165
To draw the end view of a hexagon head, first draw a circle of the diameter across the flats, and then rest the triangle of 60 degrees on the blade s of the square, as at T 1, in Figure 165, and mark the lines a and b. Reverse the triangle, as at T 2, and draw lines c and d. Then place the triangle as in Figure 166, and draw the lines e and f.
Fig. 166.
If the other view of the head is to be drawn, then first draw the lines a and b in Figure 167 with the square, then with the 60 degree triangle, placed on the square S, as at T 1, draw the lines c, d, and turning the square over, as at T 2, mark lines e and f.
Fig. 167.
If the diameter across corners of a square head is given, and it be required to draw the head, the process is as follows: For a view showing one corner in front, as in Figure 168, a circle of the given diameter across corners is pencilled, and the horizontal centre-line a is marked, and the triangle of 45 degrees is rested against the square blade S, as in position T 1, and lines b and c marked, b being marked first; and the triangle is then slid along the square blade to position T 1, when line c is marked, these two lines just meeting the horizontal line a, where it meets the circle. The triangle is then moved to the left, and line d, joining the ends of b and c, is marked, and by moving it still farther to the left to position T 2, line e is marked. Lines b, c, d, and e are, of course, the only ones inked in.
Fig. 168.
Fig. 169.
If the flats are to lie in the other direction, the pencilling will be done as in Figure 169. The circle is marked as before, and with the triangle placed as shown at T 1, line a, passing through the centre of the circle, is drawn. By moving the triangle to the right its edge B will be brought into position to mark line b, also passing through the centre of the circle. All that remains is to join the ends of these two lines, using the square blade for lines c, d, and the triangle for e and f, its position on the square blade being denoted at T 3; lines c, d, e, f, are the ones inked in.
Fig. 170.
For a hexagon head we have the processes, Figures 170 and 171. The circle is struck, and across it line a, Figure 170, passing through its centre, the triangle of sixty degrees will mark the sides b, c, and d, e, as shown, and the square blade is used for f, g.
Fig. 171.
The chamfer circles are left out of these figures to reduce the number of lines and so keep the engraving clear. Figure 171 shows the method of drawing a hexagon head when the diameter across corners is given, the lines being drawn in the alphabetical order marked, and the triangle used as will now be understood.
Fig. 172.
Fig. 173.
It may now be pointed out that the triangle may be used to divide circles much more quickly than they could be divided by stepping around them with compasses. Suppose, for example, that we require to divide a circle into eight equal parts, and we may do so as in Figure 172, line a being marked from the square, and lines b, c and d from the triangle of forty-five degrees; the lines to be inked in to form an octagon need not be pencilled, as their location is clearly defined, being lines joining the ends of the lines crossing the circle, as for example, lines e, f.
Let it be required to draw a polygon having twelve equal sides, and the triangle of sixty is used, marking all the lines within the circle in Figure 173, except a, for which the square blade is used; the only lines to be inked in are such as b, c. In this example there is a corner at the top and bottom, but suppose it were required that a flat should fall there instead of a corner; then all we have to do is to set the square blade S at the required angle, as in Figure 174, and then proceed as before, bearing in mind that the point of the circle nearest to the square blade, straight-edge, or whatever the triangle is rested on, is always a corner of a polygon having twelve sides.
Fig. 174.
Fig. 175.
In both of these examples we have assumed that the diameter across corners of the polygon was given, but suppose the diameter across the flats were given, and the construction is a little more complicated. Circle a, a, in Figure 175, is drawn of the required diameter across the flats, and the lines of division are drawn across with the triangle of 60 as before; the triangle of 45 is then used to draw the four lines, b, c, d, e, joining the ends of lines i, j, k, l, and touching the inner circle, a, a. The outer circle is then pencilled in, touching the lines of division where they meet the lines b, c, d, e, and the rest of the lines for the sides of the polygon may then be drawn within the outer circle, as at g, h.
Fig. 176.
It is obvious, also, that the triangle may be used to draw slots radiating from a centre, as in Figure 176, where it is desired to draw a chuck-plate having 6 slots. The triangle of 60 is used to draw the centre lines, a, b, c, etc., for the slots. From the centre, the arcs e, f, g, h, etc., are marked, showing where the centres will fall for describing the half circles forming the ends of the slots. Then half circles, i, j, k, l, etc., being drawn, the sides of the slots may be drawn in with the triangle, and the outer circle and the slots inked in.
If the slots are not to radiate from the centre of the circle the process is as follows:
The outer circle a, Figure 177, being drawn, an inner one b is drawn, its radius equalling the amount; the centres of the slots are to point to one side of the centre of circle a. The triangle is then used to divide the circle into the requisite number of divisions c for the slots, and arcs i, j, are then drawn for the lengths of the slots. The centre lines e are then drawn, passing through the lines c, and the arcs i, j, etc., and touching the perimeter of the inner circle b; arcs f, g, are then marked in, and their sides joined with the triangle adjusted by hand. All that would be inked in black are the outer circle and the slots, but the inner circle b and a centre line of one of the slots should be marked in red ink to show how the inclination of the slot was obtained, and therefore its amount.
Fig. 177.
For a five-sided figure it is best to step around the circumference of the circle with the compasses, but for a three-sided one, or trigon, the construction is as follows: It will be found that the compasses set to the radius of a circle will accurately divide it into six equal divisions, as is shown in Figure 178; hence every other one of these divisions will be the location for a corner of a trigon.
The circle being drawn, a line A, 179, is drawn through its centre, and from its intersection with the circle as at b, here a step on each side is marked as c, d, then lines c to d, and c and d to e, where A meets, the circle will describe a trigon. If the figure is to stand vertical, all that is necessary is to draw the line a vertical, as in Figure 180. A ready method of getting the dimension across corners, across the flats, or the length of a side of a given polygon, is by means of diagrams, such as shown in the following figures, which form excellent examples for practice.
Fig. 178.
Fig. 179.
Fig. 180.
Draw the line O P, Figure 181, and at a right angle to it the line O B; divide these two lines into parts of one inch, as shown in the cut, which is divided into inches and quarter inches, and from these points of division draw lines crossing each other as shown.
Fig. 181.
From the point O, draw diagonal lines, at suitable angles to the line O P. As shown in the cut, these diagonal lines are marked:
| 40 | degrees | for | 5 | sided | figures. |
| 45 | " | " | 6 | " | " |
| 49 | " | " | 7 | " | " |
| 52-1/2 | " | " | 8 | " | " |
| 55-1/2 | " | " | 9 | " | " |
But still others could be added for figures having a greater number of sides.
1. Now it will be found as follows: Half the diameter, or the radius of a piece of cylindrical work being given, and the number of sides it is to have being stated, the length of one side will be the distance measured horizontally from the line O B to the diagonal line for that particular number of sides.
Example.—A piece of work is 2-1/2 inches in diameter, and is required to have 9 sides: what will be the length of the sides or flats?
Now the half diameter or radius of 2-1/2 inches is 1-1/4 inches. Then look along the line O B for 1-1/4, which is denoted in the cut by figures and the arrow A; set one point of the compasses at A, and the other at the point of crossing of the diagonal line with the 1-1/4 horizontal line, as shown in the figure at a, and from A to a is the length of one side.
Again: A piece of work, 4 inches in diameter, is to have 9 sides: how long will each side be?
Now half of 4 is 2, hence from B to b is the length of each side.
But suppose that from the length of each side, and the number of sides, it is required to find the diameter to which to turn the piece; that is, its diameter across corners, and we simply reverse the process thus: A body has 9 sides, each side measures 27/32: what is its diameter across corners?
Take a rule, apply it horizontally on the figure, and pass it along till the distance from the line O B to the diagonal line marked 9 sides measures 27/32, which is from 1-1/4 on O B to a, and the 1-1/4 is the radius, which, multiplied by 2, gives 2-1/2 inches, which is the required diameter across corners.
For any other number of sides the process is just the same. Thus: A body is 3-1/2 inches in diameter, and is to have 5 sides: what will be the length of each side? Now half of 3-1/2 is 1-3/4; hence from 1-3/4 on the line O B to the point C, where the diagonal line crosses the 1-3/4 line, is the length of each of the sides.
2. It will be found that the length of a side of a square being given, the size of the square, measured across corners, will be the length of the diagonal line marked 45 degrees, from the point O to the figures indicating, on the line O B or on the line O P, the length of one side.
Example.—A square body measures 1 inch on each side: what does it measure across the corners? Answer: From the point O, along diagonal line marked 45 degrees, to the point where it crosses the lines 1 (as denoted in the figure by a dot).
Again: A cylindrical piece of wood requires to be squared, and each side of the square must measure an inch: what diameter must the piece be turned to?
Now the diagonal line marked 45 degrees passes through the 1-inch line on O B, and the inch line on O P, at the point where these lines meet; hence all we have to do is to run the eye along either of the lines marked inch, and from its point of meeting the 45 degrees line, to the point O, is the diameter to turn the piece to.
There is another way, however, of getting this same measurement, which is to set a pair of compasses from the line 1 on O B, to line 1 on O P, as shown by the line D, which is the full diameter across corners. This is apparent, because from point O, along line O B, to 1, thence to the dot, thence down to line 1 on O P, and along that to O, encloses a square, of which either from O to the dot, or the length of the line D, is the measurement across corners, while the length of each side, or diameter across the flats, is from point O to either of the points 1, or from either of the points 1 to the dot.
Fig. 182.
After graphically demonstrating the correctness of the scale we may simplify it considerably. In Figure 182, therefore, we have applications shown. A is a hexagon, and if one of its sides be measured, it will be found that it measures the same as along line 1 from O B to the diagonal line 45 degrees, which distance is shown by a thickened line.
At 1-1/2 is shown a seven-sided figure, whose diameter is 3 inches, and radius 1-1/2 inches, and if from the point at 1-1/2 (along the thickened horizontal line), to the diagonal marked 49 degrees, be measured, it will be found exactly equal to the length of a side on the polygon.
At C is shown part of a nine-sided polygon, of 2-inch radius, and the length of one of its sides will be found to equal the distance from the diagonal line marked 52-1/2 degrees, and the line O B at 2.
Let it now be noted that if from the point O, as a centre, we describe arcs of circles from the points of division on O B to O P, one end of each arc will meet the same figure on O P as it started from at O B, as is shown in Figure 181, and it becomes apparent that in the length of diagonal line between O and the required arc we have the radius of the polygon.
Example.—What is the radius across corners of a hexagon or six-sided figure, the length of a side being an inch?
Turning to our scale we find that the place where there is a horizontal distance of an inch between the diagonal 45 degrees, answering to six-sided figures, is along line 1 (Figure 182), and the radius of the circle enclosing the six-sided body is, therefore, an inch, as will be seen on referring to circle A. But it will be noted that the length of diagonal line 45 degrees, enclosed between the point O and the arc of circle from 1 on O B to one on O P, measures also an inch. Hence we may measure the radius along the diagonal lines if we choose. This, however, simply serves to demonstrate the correctness of the scale, which, being understood, we may dispense with most of the lines, arriving at a scale such as shown in Figure 183, in which the length of the side of the polygon is the distance from the line O B, measured horizontally to the diagonal, corresponding to the number of sides of the polygon. The radius across corners of the polygon is that of the distance from O along O B to the horizontal line, giving the length of the side of the polygon, and the width across corners for a given length of one side of the square, is measured by the length of the lines A, B, C, etc. Thus, dotted line 2 shows the length of the side of a nine-sided figure, of 2-inch radius, the radius across corners of the figure being 2 inches.
Fig. 183.
The dotted line 2-1/2 shows the length of the side of a nine-sided polygon, having a radius across corners of 2-1/2 inches. The dotted line 1 shows the diameter, across corners, of a square whose sides measure an inch, and so on.
Fig. 184.
This scale lacks, however, one element, in that the diameter across the flats of a regular polygon being given, it will not give the diameter across the corners. This, however, we may obtain by a somewhat similar construction. Thus, in Figure 184, draw the line O B, and divide it into inches and parts of an inch. From these points of division draw horizontal lines; from the point O draw the following lines and at the following angles from the horizontal line O P.
Fig. 185.
A line at 75° for polygons having 12 sides.
" 72° " " 10 "
" 67-1/2° " " 8 "
" 60° " " 6 "
From the point O to the numerals denoting the radius of the polygon is the radius across the flats, while from point O to the horizontal line drawn from those numerals is the radius across corners of the polygon.
Fig. 186.
A hexagon measures two inches across the flats: what is its diameter measured across the corners? Now from point O to the horizontal line marked 1 inch, measured along the line of 60 degrees, is 1 5-32nds inches: hence the hexagon measures twice that, or 2 5-16ths inches across corners. The proof of the construction is shown in the figure, the hexagon and other polygons being marked simply for clearness of illustration.
Fig. 187.
Fig. 188.
Let it be required to draw the stud shown in Figure 185, and the construction would be, for the pencil lines, as shown in Figure 186; line 1 is the centre line, arcs, 2 and 3 give the large, and arcs 4 and 5 the small diameter, to touch which lines 6, 7, 8, and 9 may be drawn. Lines 10, 11, and 12 are then drawn for the lengths, and it remains to draw the curves in. In drawing these curves great exactitude is required to properly find their centres; nothing looks worse in a drawing than an unfair or uneven junction between curves and straight lines. To find the location for these centres, set the compasses to the required radius for the curve, and from the point or corner A draw the arcs b and c, from c mark the arc e, and from b the arc d, and where d and e cross is the centre for the curve f.
Fig. 189.
Similarly for the curve h, set the compasses on i and mark the arc g, and from the point where it crosses line 6, draw the curve h. In inking in it is best to draw in all curves or arcs of circles first, and the straight lines that join them afterward, because, if the straight lines are drawn first, it is a difficult matter to alter the centres of the curves to make them fall true, whereas, after the curves are drawn it is an easy matter, if it should be necessary, to vary the line a trifle, so as to make it join the curves correctly and fair. In inking in these curves also, care must be taken not to draw them too short or too long, as this would impair the appearance very much, as is shown in Figure 187.
Fig. 190.
Fig. 191.
To draw the piece shown in Figure 188, the lines are drawn in the order indicated by the letters in Figure 189, the example being given for practice. It is well for the beginner to draw examples of common objects, such as the hand hammer in Figure 190, or the chuck plate in Figure 191, which afford good examples in the drawing of arcs and circles.
In Figure 191 a is a cap nut, and the order in which the same would be pencilled in is indicated by the respective numerals. The circles 3 and 4 represent the thread.
Fig. 191 a.
In Figure 192 is shown the pencilling for a link having the hubs on one side only, so that a centre line is unnecessary on the edge view, as all the lengths are derived from the top view, while the thickness of the stem and height of the hubs may be measured from the line A. In Figure 193 there are hubs (on both sides of the link) of unequal height, hence a centre line is necessary in both views, and from this line all measurements should be marked.
Fig. 192.
Fig. 193.
In Figure 194 are represented the pencil lines for a double eye or knuckle joint, as it is sometimes termed, an example that it is desirable for the student to draw in various sizes, as it is representative of a large class of work.
These eyes often have an offset, and an example of this is given in Figure 195, in which A is the centre line for the stem distant from the centre line B of the eyes to the amount of offset required.
Fig. 194.
Fig. 195.
Fig. 196.
Fig. 197.
In Figure 196 is an example of a connecting rod end. From a point, as A, we draw arcs, as B C for the width, and E D for the length of the block, and through A we draw the centre line. It is obvious, however, that we may draw the centre line first, and apply the measuring rule direct to the paper, and mark lines in place of the arcs B, C, D, E, and F, G, which are for the stem. As the block joins the stem in a straight line, the latter is evidently rectangular, as will be seen by referring to Figure 197, which represents a rod end with a round stem, the fact that the stem is round being clearly shown by the curves A B. The radius of these curves is obtained as follows: It is obvious that they will join the rod stem at the same point as the shoulder curves do, as denoted by the dotted vertical line. So likewise they join the curves E F at the same point in the rod length as the shoulder curves, both curves in fact being formed by the same round corner or shoulder. The centre of the radius of A or B must therefore be the same distance from the centre of the rod as is the centre from which the shoulder curve is struck, and at the same time at such a distance from the corner (as E or F) that the curve will meet the centre line of the rod at the same point in its length as the shoulder curves do.
Fig. 198.
Figure 198 gives an example, in which the similar curved lines show that a part is square. The figure represents a bolt with a square under the head. As but one view is given, that fact alone tells us that it must be round or square. Now we might mark a cross on the square part, to denote that it is square; but this is unnecessary, because the curves F G show such to be the case. These curves are marked as follows: With the compasses set to the radius E, one point is rested at A, and arc B is drawn; then one point of the compass is rested at C, and arc D is drawn; giving the centre for the curve F by a similar process on the other side of the figure, curve G is drawn. Point C is obtained by drawing the dotted line across where the outline curve meets the stem. Suppose that the corner where the round stem meets the square under the head was a sharp one instead of a curve, then the traditional cross would require to be put on the square, as in Figure 199; or the cross will be necessary if the corner be a round one, if the stem is reduced in diameter, as in Figure 200.
Fig. 199.
Fig. 200.
Fig. 201.
Figure 201 represents a centre punch, giving an example, in which the flat sides gradually run out upon a circle, the edges forming curves, as at A, B, etc. The length of these curves is determined as follows: They must begin where the taper of the punch joins the parallel, or at C, C, and they must end on that part of the taper stem where the diameter is equal to the diameter across the flats of the octagon. All that is to be done then is to find the diameter across the flats on the end view, and mark it on the taper stem, as at D, D, which will show where the flats terminate on the taper stem. And the curved lines, as A, B, may be drawn in by a curve that must meet at the line C, and also in a rounded point at line D.
CHAPTER VIII.
SCREW THREADS AND SPIRALS.
Fig. 202.
Fig. 203.
The screw thread for small bolts is represented by thick and thin lines, such as was shown in Figure 152, but in larger sizes; the angles of the thread also are drawn in, as in Figure 202, and the method of doing this is shown in Figure 203. The centre line 1 and lines 2 and 3 for the full diameter of the thread being drawn, set the compasses to the required pitch of the thread, and stepping along line 2, mark the arcs 4, 5, 6, etc., for the full length the thread is to be marked. With the triangle resting against the T-square, the lines 7, 8, 9, etc. (for the full length of the thread), are drawn from the points 4, 5, 6, on line 2. These give one side of the thread. Reversing the drawing triangle, angles 10, 11, etc., are then drawn, which will complete the outline of the thread at the top of the bolt. We may now mark the depth of the thread by drawing line 12, and with the compasses set on the centre line transfer this depth to the other side of the bolt, as denoted by the arcs 13 and 14. Touching arc 14 we mark line 15 for the thread depth on that side. We have now to get the slant of the thread across the bolt. It is obvious that in passing once around the bolt the thread advances to the amount of the pitch as from a to b; hence, in passing half way around, it will advance from a to c; we therefore draw line 16 at a right-angle to the centre line, and a line that touches the top of the threads at a, where it meets line 2, and also meets line 16, where it touches line 3, is the angle or slope for the tops of the threads, which may be drawn across by lines, as 18, 19, 20, etc. From these lines the sides of the thread may be drawn at the bottom of the bolt, marking first the angle on one side, as by lines 21, 22, 23, etc., and then the angles on the other, as by lines 24, 25, etc.
Fig. 204.
There now remain the bottoms of the thread to draw, and this is done by drawing lines from the bottom of the thread on one side of the bolt to the bottom on the other, as shown in the cut by a dotted line; hence, we may set a square blade to that angle, and mark in these lines, as 26, 27, 28, etc., and the thread is pencilled in complete.
If the student will follow out this example upon paper, it will appear to him that after the thread had been marked out on one side of the bolt, the angle of the thread might be obtained, as shown by lines 16 and 17, and that the bottoms of the thread as well as the tops might be carried across the bolt to the other side. Figure 204 represents a case in which this has been done, and it will be observed that the lines denoting the bottom of the thread do not meet the bottoms of the thread, which occurs for the reason that the angle for the bottom is not the same as that for the top of the thread.
Fig. 205.
Fig. 206.
In inking in the thread, it enhances the appearance to give the bottom of the thread and the right-hand side of the same, heavy shade lines, as in Figure 202, a plan that is usually adopted for threads of large diameter and coarse pitch.
A double thread, such as in Figure 205, is drawn in the same way, except that the slant of the thread is doubled, and the square is to be set for the thread-pitch A, A, both for the tops and bottoms of the thread.
Fig 207.
A round top and bottom thread, as the Whitworth thread, is drawn by single lines, as in Figure 206. A left-hand thread, Figure 207, is obviously drawn by the same process as a right-hand one, except that the slant of the thread is given in the opposite direction.
For screw threads of a large diameter it is not uncommon to draw in the thread curves as they appear to the eye, and the method of doing this is shown in Figure 208. The thread is first marked on both sides of the bolt, as explained, and instead of drawing, straight across the bolt, lines to represent the tops and bottoms of the thread, a template to draw the curves by is required. To get these curves, two half-circles, one equal in diameter to the top, and one equal to the bottom of the thread, are drawn, as in Figure 208.
Fig. 208.
These half-circles are divided into any convenient number of equal divisions: thus in Figure 208, each has eight divisions, as a, b, c, etc., for the outer, and i, j, k, etc., for the inner one. The pitch of the thread is then divided off by vertical lines into as many equal divisions as the half-circles are divided into, as by the lines a, b, c, etc., to o. Of these, the seven from a, to h, correspond to the seven from a' to g', and are for the top of the thread, and the seven from i to o correspond to the seven on the inner half-circle, as i, j, k, etc. Horizontal lines are then drawn from the points of the division to meet the vertical lines of division; thus the horizontal dotted line from a' meets the vertical line a, and where they meet, as at A, a dot is made. Where the dotted line from b' meets vertical line b, another dot is made, as at B, and so on until the point G is found. A curve drawn to pass from the top of the thread on one side of the bolt to the top of the other side, and passing through these points, as from A to G, will be the curve for the top of the thread, and from this curve a template may be made to mark all the other thread-tops from, because manifestly all the tops of the thread on the bolt will be alike.
For the bottoms of the thread, lines are similarly drawn, as from i' to meet i, where dot I is marked. J is got from j' and j, while K is got from the intersection of k' with k, and so on, the dots from I to O being those through which a curve is drawn for the bottom of the thread, and from this curve a template also may be made to mark all the thread bottoms. We have in our example used eight points of division in each half-circle, but either more or less points maybe used, the only requisite being that the pitch of the thread must be divided into as many divisions as the two half-circles are. But it is not absolutely necessary that both half-circles be divided into the same number of equal divisions. Thus, suppose the large half-circle were divided into ten divisions, then instead of the first half of the pitch being divided into eight (as from a to h) it would require to have ten lines. But the inner half-circle may have eight only, as in our example. It is more convenient, however, to use the same number of divisions for both circles, so that they may both be divided together by lines radiating from the centre. The more the points of division, the greater number of points to draw the curves through; hence it is desirable to have as many as possible, which is governed by the pitch of the thread, it being obvious that the finer the pitch the less the number of distinct and clear divisions it is practicable to divide it into. In our example the angles of the thread are spread out to cause these lines to be thrown further apart than they would be in a bolt of that diameter; hence it will be seen that in threads of but two or three inches in diameter the lines would fall very close together, and would require to be drawn finely and with care to keep them distinct.
Fig. 208 a.
Fig. 209.
The curves for a United States standard form of thread are obtained in the same manner as from the V thread in Figure 208, but the thread itself is more difficult to draw. The construction of this thread is shown in Figure 208, it having a flat place at the top and at the bottom of the thread. A common V thread has its sides at an angle of 60 degrees, one to the other, the top and bottom meeting in a point. The United States standard is obtained from drawing a common V thread and dividing its depth into eight equal divisions, as at x, in Figure 208 a, and cutting off one of these divisions at the top and filling in one at the bottom to form flat places, as shown in the figure. But the thread cannot be sketched on a bolt by this means unless temporary lines are used to get the thread from, these temporary lines being drawn to represent a bolt one-fourth the depth of the thread too large in diameter. Thus, in Figure 208 a, it is seen that cutting off one-eighth the depth of the thread reduces the diameter of the thread. It is necessary, then, to draw the flat place on top of the thread first, the order of procedure being shown in Figure 209. The lines for the full diameter of the thread being drawn, the pitch is stepped off by arcs, as 1, 2, 3, etc.; and from these, arcs, as 4, 5, 6, etc., are marked for the width of the flat places at the tops of the threads. Then one side of the thread is marked off by lines, as 7, which meet the arcs 1, 2, 3, etc., as at a, c, etc. Similar lines, as 8 and 9, are marked for the other side of the thread, these lines, 7, 8 and 9, projecting until they cross each other. Line 10 is then drawn, making a flat place at the bottom of the thread equal in width to that at the top. Line 12 is then drawn square across the bolt, starting from the bottom of the thread, and line 13 is drawn starting from the corner f on one side of the thread and meeting line 12 on the other side of the thread, which gives the angle for the tops of the thread. The depth of the thread may then be marked on the other side of the bolt by the arcs d and e, and the line 14. The tops of all the threads may then be drawn in, as by lines 15, 16, 17 and 18, and by lines, as 19, etc., the thread sides may be drawn on the other side of the bolt. All that remains is to join the bottoms of the threads by lines across the bolt, and the pencil lines will be complete, ready to ink in. If the thread is to be shown curved instead of drawn straight across, the curve may be obtained by the construction in Figure 208, which is similar to that in Figure 207, except that while the pitch is divided off into 16 divisions, the whole of these 16 divisions are not used to get the curves, some of them being used twice over; thus for the bottom the eight divisions from b to i are used, while for the tops the eight from g to o are used. Hence g, h and i are used for getting both curves, the divisions from a to b and from o to p being taken up by the flat top and bottom of the thread. It will be noted that in Figure 207, the top of the thread is drawn first, while in Figure 208 the bottom is drawn first, and that in the latter (for the U.S. standard) the pitch is marked from centre to centre of the flats of the thread.
Fig. 210.
To draw a square thread the pencil lines are marked in the order shown in Figure 210, in which 1 represents the centre line and 2, 3, 4 and 5, the diameter and depth of the thread. The pitch of the thread is marked off by arcs, as 6, 7, etc., or by laying a rule directly on the centre line and marking with a lead pencil. To obtain the slant of the thread, lines 8 and 9 are drawn, and from these line 10, touching 8 and 9 where they meet lines 2 and 5; the threads may then be drawn in from the arcs as 6, 7, etc. The side of the thread will show at the top and the bottom as at A B, because of the coarse pitch and the thread on the other or unseen side of the bolt slants, as denoted by the lines 12, 13; and hence to draw the sides A B, the triangle must be set from one thread to the next on the opposite side of the bolt, as denoted by the dotted lines 12 and 13.
Fig. 211.
If the curves of the thread are to be drawn in, they may be obtained as in Figure 211, which is substantially the same as described for a V thread. The curves f, representing the sides of the thread, terminate at the centre line g, and the curves e are equidistant with the curves c from the vertical lines d. As the curves f above the line are the same as f below the line, the template for f need not be made to extend the whole distance across, but one-half only; as is shown by the dotted curve g, in the construction for finding the curve for square-threaded nuts in Figure 212.
Fig. 212.
Fig. 213.
A specimen of the form of template for drawing these curves is shown in Figure 213; g g, is the centre line parallel to the edges R, S; lines m, n, represent the diameter of the thread at the top, and o, p, that at the bottom or root; edge a is formed to the points (found by the constructions in the figures as already explained) for the tops of the thread, and edge f is so formed for the curve at the thread bottoms. The edge, as S or R, is laid against the square-blade to steady it while drawing in the curves. It may be noted, however, that since the curve is the same below the centre line as it is above, the template may be made to serve for one-half the thread diameter, as at f, where it is made from o to g, only being turned upside down to draw the other half of the curve; the notches cut out at x, x, are merely to let the pencil-lines in the drawing show plainly when setting the template.
When the thread of a nut is shown in section, it slants in the opposite direction to that which appears on the bolt-thread, because it shows the thread that fits to the opposite side of the bolt, which, therefore, slants in the opposite direction, as shown by the lines 12 and 13 in Figure 210.
In a top or end view of a nut the thread depth is usually shown by a simple circle, as in Figure 214.
Fig. 214.
To draw a spiral spring, draw the centre line A, and lines B, C, Figure 215, distant apart the diameter the spring is to be less the diameter of the wire of which it is to be made. On the centre line A mark two lines a b, c d, representing the pitch of the spring. Divide the distance between a and b into four equal divisions, as by lines 1, 2, 3, letting line 3 meet line B. Line e meeting the centre line at line a, and the line B at its intersection with line 3, is the angle of the coil on one side of the spring; hence it may be marked in at all the locations, as at e f, etc. These lines give at their intersections with the lines C and B the centres for the half circles g, which being drawn, the sides h, i, j, k, etc., of the spring, may all be marked in. By the lines m, n, o, p, the other sides of the spring may be marked in.
Fig. 215.
The end of the spring is usually marked straight across, as at L. If it is required to draw the coils curved instead of straight across, a template must be made, the curve being obtained as already described for threads. It may be pointed out, however, that to obtain as accurate a division as possible of the lines that divide the pitch, the pitch may be divided upon a diagonal line, as F, Figure 216, which will greatly facilitate the operation.
Fig. 216.
Before going into projections it may be as well to give some examples for practice.
CHAPTER IX.
EXAMPLES FOR PRACTICE.
Figure 217 represents a simple example for practice, which the student may draw the size of the engraving, or he may draw it twice the size. It is a locomotive spring, composed of leaves or plates, held together by a central band.
Fig. 217.
Figure 218 is an example of a stuffing box and gland, supposed to stand vertical, hence the gland has an oil cup or receptacle.
Fig. 218.
In Figure 219 are working drawings of a coupling rod, with the dimensions and directions marked in.
It may be remarked, however, that the drawings of a workshop are, where large quantities of the same kind of work is done, varied in character to suit some special departments—that is to say, special extra drawings are made for these departments. In Figures 220 and 221 is a drawing of a connecting rod drawn, put together as it would be for the lathe, vise or erecting shop.
Fig. 219. (Page 169.)
Fig. 220.