Transcriber’s Note

This e-text uses a lot of uncommon Unicode characters, for example ℔ (U+2114 L B BAR SYMBOL), ꝥ (U+A765 LATIN SMALL LETTER THORN WITH STROKE), ♈ (U+2648 ARIES). If these (and others) don’t display for you, you may need to install additional fonts on your device. In particular, a Fraktur/‘black letter’ font (such as Old English Text MT) is recommended for the parts of the book dealing with German typography.

Page numbering replicates that in the original: pp. i-xiv in Roman, followed by page 9 sqq. in Arabic numerals. No pages are missing or duplicated.

Further notes appear [at the end].

THE
American Printer:

A Manual of Typography,

CONTAINING

PRACTICAL DIRECTIONS FOR MANAGING ALL DEPARTMENTS
OF A PRINTING OFFICE,

AS WELL AS

Complete Instructions for Apprentices:

WITH SEVERAL USEFUL TABLES,
NUMEROUS SCHEMES FOR IMPOSING FORMS IN EVERY VARIETY,
HINTS TO AUTHORS, ETC.

By Thomas MacKellar, Ph. D.

FIAT LUX.

PHILADELPHIA:
MACKELLAR, SMITHS & JORDAN FOUNDRY.
1893.

Entered, according to Act of Congress, in the year 1866, by
L. Johnson & Company,
In the Clerk’s Office of the District Court of the Eastern District of Pennsylvania.

Entered, according to Act of Congress, in the year 1878, by
MacKellar, Smiths & Jordan,
In the Office of the Librarian of Congress, at Washington, D. C.

Eighteenth Edition—Revised and Enlarged.

ELECTROTYPED BY
MACKELLAR, SMITHS & JORDAN FOUNDRY,
PHILADELPHIA.

EIGHTEENTH EDITION.

This edition of the American Printer, while essentially the same as the previous one, contains some additional matter.

Philadelphia,
March, 1893.

PREFACE TO FIRST EDITION.

Usefulness rather than originality has been aimed at in the preparation of the American Printer, which is offered as an improvement on the typographical work formerly published by us. In addition to the results of actual personal experience embodied in the volume, information has been gathered and extracts have been freely made from various publications, such as Ames and Dibdin’s Typographical Antiquities, Thomas’s History of Printing, Timperley’s Dictionary of Printers and Printing, Savage’s Dictionary of Printing, Johnson’s Typographia, Chambers’s Encyclopædia, Beadnell’s Guide to Typography, as well as other books referred to in the notes. The work has been prepared amid the manifold interruptions incident to business life; yet we think nothing has been overlooked that is essential for the instruction of the learner or for the assistance of the workman.

Besides the matter relating to practical typography, the volume contains a sketch of the discovery of printing, and notices of type-founding, stereotyping, electrotyping, and lithography. The implements employed in typography are described and their uses explained; and complete schemes for imposition are laid down. The valuable tables and the plans of cases for various languages, and for music and labour-saving rule, will be found extremely useful; as well as the extensive lists of abbreviations and of foreign words and phrases, and orthographical hints.

Special attention has been given in setting forth the functions and duties of the foreman and proof-reader, so that the operations of an office may be prosecuted with efficiency, comfort, and economy.

Authors and publishers, as well as young printers, may consult the volume with profit; and, indeed, any intelligent person will find it serviceable.

CONTENTS.

HORN-BOOK OF THE SEVENTEENTH CENTURY.

The Song of the Printer.

Pick and click

Goes the type in the stick,

As the printer stands at his case;

His eyes glance quick, and his fingers pick

The type at a rapid pace;

And one by one as the letters go,

Words are piled up steady and slow—

Steady and slow,

But still they grow,

And words of fire they soon will glow;

Wonderful words, that without a sound

Traverse the earth to its utmost bound;

Words that shall make

The tyrant quake,

And the fetters of the oppress’d shall break;

Words that can crumble an army’s might,

Or treble its strength in a righteous fight.

Yet the types they look but leaden and dumb,

As he puts them in place with finger and thumb

But the printer smiles,

And his work beguiles

By chanting a song as the letters he piles,

With pick and click,

Like the world’s chronometer, tick! tick! tick!

O, where is the man with such simple tools

Can govern the world as I?

With a printing press, an iron stick,

And a little leaden die.

With paper of white, and ink of black,

I support the Right, and the Wrong attack.

Say, where is he, or who may he be,

That can rival the printer’s power?

To no monarchs that live the wall doth he give:

Their sway lasts only an hour;

While the printer still grows, and God only knows

When his might shall cease to tower!

Anon.

Hereby, tongues are known, knowledge groweth, judgment increaseth, books are dispersed, the Scripture is read, stories be opened, times compared, truth discerned, falsehood detected and with finger pointed, and (all as I said) through the benefit of Printing.

Fox’s Martyrs.

At the very epoch when the greatness of Burgundy was most swiftly ripening, another weapon was secretly forging, more potent in the great struggle for freedom than any which the wit or hand of man has ever devised or wielded. When Philip the Good, in the full blaze of his power, and flushed with the triumphs of territorial aggrandizement, was instituting at Bruges the order of the Golden Fleece, “to the glory of God, of the blessed Virgin, and of the holy Andrew, patron saint of the Burgundian family,” and enrolling the names of the kings and princes who were to be honoured with its symbols, at that very moment, an obscure citizen of Haarlem, one Lorenz Coster, or Lawrence the Sexton, succeeded in printing a little grammar, by means of movable types. The invention of printing was accomplished, but it was not ushered in with such a blaze of glory as heralded the contemporaneous erection of the Golden Fleece. The humble setter of types did not deem emperors and princes alone worthy his companionship. His invention sent no thrill of admiration throughout Christendom; and yet, what was the good Philip of Burgundy, with his Knights of the Golden Fleece, and all their effulgent trumpery, in the eye of humanity and civilization, compared with the poor sexton and his wooden type?

Motley’s Rise of the Dutch Republic, Vol. i, 45.

The American Printer.

RISE AND PROGRESS OF PRINTING.

DISCOVERY OF PRINTING.

The credit of inventing the art which perpetuates the history and achievements of all the arts and sciences has been obstinately contested, several cities having advanced rival claims to the honour of the discovery. This, however, should be no matter of surprise when we consider that the inventor of a new art, unprotected by law, would naturally endeavour to conceal its processes for his own use and advantage. After due consideration, we agree with Isaiah Thomas in the opinion that the probabilities point to Laurentius (sometimes called Coster, Koster, and Kustos) as the discoverer of the art of printing.[1]

Laurentius lived at Haarlem and was a man of property. He seems to have been engaged in printing books from wood blocks or plates, well known to antiquaries as the Block Books, in which the reading matter was illustrated by rude pictures. Fragments of works so printed by him are still in existence. Among others, the celebrated Biblia Pauperum, executed between 1410 and 1420, has been attributed to him. It was only natural that his thoughts should be led to the production of single types, as a means of cheapening and facilitating his work. These were first made of wood, and afterward of tin. The date of his invention of separate types is given as about the year 1429. Other dates have been stated, ranging from 1422 to 1436. The first of his printed books, it is claimed, was the Speculum Humanæ Salvationis, of which about ten copies are now known to be in existence. A small primer, or Abecedarium, in our opinion, shows all the marks of the first attempt of an experimenter in a new art. Koster died in 1439.

The necessity for employing workmen to assist in prosecuting the art led to the divulging of the secret. Among these men, it is supposed, was John Geinsfleisch, (or Gutenberg, Senior,) who, after learning the processes, returned to Mentz, his native place, and communicated the secret to his nephew, John Gutenberg, an ingenious artist of Strasburg. It is in evidence that the latter, in connection with two partners, spent a considerable amount of money in some private experiments. These appear to have occupied several years, from 1436 to 1439, when a legal contest arose as to the rights of one of the partners whose zealous activity had caused his death. Gutenberg continued at Strasburg till 1444, when, his means being exhausted, he rejoined his uncle at Mentz. Here he renewed his experiments, and, needing money, he procured an introduction to John Fust, a capitalist and money-lender, who seems to have been struck with the importance of the work, and who advanced a considerable amount (all the tools and presses being pledged as security) in furtherance of the enterprise. Two years were occupied in making the types and necessary machinery, when the great work of printing the Bible was begun. There can be little doubt that, during all his years of experiment, Gutenberg had executed smaller books, one of which is surmised to have been a reproduction of the Dutch Speculum of Koster. The Donatus of 1451, the Appeal against the Turks of 1454, and the Letters of Indulgence of 1454 and 1455, all appeared before the Bible,[2] which was not published till 1455 or 1456. This great book marked an era in the art.[3]

It is painful to be told that about this time Fust foreclosed the mortgage, and the entire work with all the materials passed into his possession. It seems, however, that Gutenberg succeeded in re-establishing a press, and continued to practise the art, but produced no work at all comparable with the Bible. He died about 1468.

After securing possession of the establishment, Fust engaged the service of Peter Schœffer, who had been apprentice or assistant to Gutenberg, and who was distinguished for scholarship as well as mechanical skill. His skill and the improvements made by him in the art soon led Fust to take him into partnership, and the Bible, the Psalter, and other important works were produced. Schœffer was further rewarded by the hand of the grand-daughter of Fust.

From this rapid summary, we may conclude, 1. That the merit of the invention of printing, however rude it may have been, belongs to Koster of Haarlem; 2. That Gutenberg placed the art on a permanent foundation; and, 3. That its economical application was insured by Peter Schœffer’s invention of cast metal types.[4]

It was of course impossible to conceal the knowledge of an art so useful to man, and within ten years after the publication of the great Bible presses were established in several German cities, in Rome and other parts of Italy, and soon thereafter in France and England.

William Caxton acquired a knowledge of the art in Germany, and carried it into practice at Westminster in England. The year 1477 is now accepted as the date of the introduction, the first book printed with a date in England being the Dictes and Sayinges of the Philosophers, emprynted by me, William Caxton, at Westmestre, the yere of our Lord m.cccc.l.xxvij. He had previously printed, without a date, The Recuyell of the Historyes of Troye, which was followed by The Game and Playe of the Chesse, fynysshid the last day of marche the yer of our lord god. a. thousand foure honderd and lxxiiii. These were, however, printed at Bruges; so, according to Mr. William Blades, “the first indisputable date we have to stand on is the printing of The Dictes in 1477.”

Though at that time over sixty years old, Caxton was notable for his industrious habit. He was possessed of good sense and sound judgment; steady, persevering, active, zealous, and liberal in his devices for that important art which he introduced into England, labouring not only as a printer, but as translator and author. The productions of his press amount to sixty-four. In the churchwardens’ books of St. Margaret’s Parish, Westminster, his death is thus recorded: “1491. Item, atte bureyng of William Caxton, for iiii. torches vjs. viijd. Item, for the belle atte same bureyng, vjd.”

The Bible was printed in Spanish at Valencia in 1479 by Lambert Palmaert, a German; but so completely was it afterward suppressed by the Inquisition that only four leaves now remain in the archives of Valencia. The first Hebrew Bible ever printed came from the press of Abraham Colorito, at Soncino, in 1488—a very remarkable work. Iceland had its printing-office in 1530, at which a Bible was printed in 1584.

ANCIENT PECULIARITIES.

The pages were either large or small folios, but sometimes quartos, and, the early books were therefore cumbrous and unhandy. Aldus Manuccio, of Venice, was the first to introduce the octavo form.

The leaves were without running titles, direction-words, paginal numbers, or divisions into paragraphs.

The character itself was a rude old Gothic (similar to that now known as Old English or Black) mixed with Secretary, designed to imitate the handwriting of the times; the words were printed so close to one another that the matter was not easily read.

To avoid divisions, the early printers used vowels with a mark of abbreviation over them to denote that one or more letters were omitted in the word: e.g. co̅pose for compose, co̅pletio̅ for completion, &c. No punctuation-marks were used, except the colon and full point; but an oblique stroke (/) was after a while introduced, for which the comma was finally substituted. Logotypes were frequently employed.

Orthography was various and arbitrary. Proper names and sentences were often begun with small letters, as well as the first words in lines of poetry.

Blanks were left for the places of titles, initial letters, and other ornaments, to be supplied afterward by illuminators, whose calling did not long survive the masterly improvements made by the printers in this branch of their art. These ornaments were exquisitely fine, and curiously variegated with the most beautiful colours, and even with gold and silver. The margins, likewise, were frequently charged with a variety of figures, of saints, birds, beasts, monsters, flowers, &c., which sometimes had relation to the contents of the page, though frequently none at all. These embellishments were often very costly.

The name of the printer, place of his residence, &c. were either omitted or put at the end of the book, with some pious ejaculation or doxology.

The date was also omitted, or involved in some cramped design, or printed either at full length or in numerical letters, and sometimes partly one and partly the other: thus, One Thousand CCCC and lxxiiii; but always placed at the end of the book.

There was no variety of character, nor intermixture of Roman and Italic, which were later inventions; but the pages were printed in a Gothic letter of the same size throughout. Catch-words at the end of the foot-line (now generally abolished) were first used at Venice, by Vindeline de Spire. The inventor of signatures is said to have been Antonio Zarotti of Milan, about 1470.

Books were often encased in massive coverings, which were ornamented with florid and arabesque designs. Jewels and precious metals, the finest stuffs, and the most gorgeous colours were sometimes employed. Scaliger says, that his grandmother had a printed Psalter, the cover of which was two inches thick. On the inner side was a receptacle, containing a small silver crucifix, with the name of Berenica Codronia de la Scala behind it.

Two or three hundred copies of a work were considered to be a large edition.

PRINTING IN AMERICA.

Printing was introduced into America at Mexico by the Viceroy Mendoza in 1536. The first book printed was the Escala espiritual de San Juan Climaco, of which no copy is known to exist; but the oldest American book now extant is the Manual de Adultos, dated 1540, of which only the last four leaves are to be found in the library of the Cathedral of Toledo. The name of the earliest printer is a matter of question.

Cambridge, Massachusetts, is entitled to the distinction of having the first printing-press in North America, which was under the charge of Stephen Daye. For this press the colony was mainly indebted to the Rev. Jesse Glover, a nonconformist minister possessed of a considerable estate, who had left England to settle among his friends in Massachusetts. Some gentlemen of Amsterdam also “gave towards furnishing of a printing-press with letters, forty-nine pounds and something more.” This was about 1638. The first book issued was the Bay Psalm-Book, in 1640.

The first book issued in the Middle Colonies was an Almanac, printed by William Bradford in 1685, near Philadelphia. Bradford was brought out from England in 1684 by William Penn. As the government of Pennsylvania became very restrictive in regard to the press, Bradford in 1693 removed to New York, and was appointed printer to that colony, where he established in 1725 the New York Gazette, the first newspaper published there. He died May 23, 1752, after an active and useful life of eighty-nine years.[5]

The first newspaper in America was the Boston News Letter, which was first issued by John Campbell on Monday, April 24, 1704: it was regularly published for nearly seventy-two years. The second was the Boston Gazette, begun December 21, 1719. The third was the American Weekly Mercury, issued in Philadelphia, by Andrew Bradford, on December 22, 1719. James Franklin, an elder brother of Benjamin, established the New England Courant, August 17, 1721.

The oldest living paper of the United States is the New Hampshire Gazette, published at Portsmouth, now (Oct. 7, 1892) one hundred and thirty-six years old.

The North American and United States Gazette leads the existing daily press of this country in point of antiquity. It is the successor of the Pennsylvania Packet, (begun in 1771 and becoming a daily paper in 1784,) and is still the chief commercial journal of Philadelphia.

The first paper-mill in America was established near Germantown, Pa., in 1690, by William Rittenhouse.[6]

TYPE-FOUNDING IN EUROPE.

For a long period after the discovery of printing, it seems that type-founding, printing, and binding went under the general term of printing, and that printers cast the types used by them, and printed and bound the works executed in their establishments. Type-founding became a distinct calling early in the seventeenth century. A decree of the Star Chamber, made July 11, 1637, ordained the following regulations concerning English founders:—

“That there shall be four founders of letters for printing, and no more.

“That the Archbishop of Canterbury, or the Bishop of London, with six other high commissioners, shall supply the places of those four as they shall become void.

“That no master-founder shall keep above two apprentices at one time.

“That all journeyman-founders be employed by the masters of the trade, and that idle journeymen be compelled to work, upon pain of imprisonment and such other punishment as the court shall think fit.

“That no master-founder of letters shall employ any other person in any work belonging to the casting or founding of letters than freemen or apprentices to the trade, save only in pulling off the knots of metal hanging at the end of the letters when they are first cast; in which work every master-founder may employ one boy only, not bound to the trade.”

By the same decree, the number of master-printers in England was limited to twenty.

Regulations like the above were in force till 1693. The “polyglot founders,” as they have been called, were succeeded by Joseph Moxon and others. But the English were unable to compete with the superior productions of the Dutch founders, until the advent of William Caslon, who, by the beauty and excellence of his type, surpassed his Batavian competitors, when the importation of foreign type ceased, and his founts were, in turn, exported to the Continent.

By an act subsequently passed, no founder was to cast any letter for printing, no joiner to make any press, no smith to forge any iron-work for a press; no person to bring from parts beyond the seas any letters founded or cast for printing; nor any person to buy any letters or any other materials belonging unto printing; without application to the master and wardens of the Company of Stationers.

TYPE-FOUNDING IN AMERICA.

A foundry, principally for German type, was established at Germantown, Pennsylvania, about the year 1735, by Christopher Saur, (or Sower,) a printer, who executed in German the first quarto Bible printed in America, as well as other valuable works in the German language. Three editions of the Bible were printed—viz., in the years 1743, 1763, and 1776, the latter two by his son. In 1739, Saur published a newspaper in Germantown.

An abortive attempt was made about 1768 to set up a foundry at Boston by a Mr. Mitchelson from Scotland, and another in Connecticut in 1769 by Abel Buel. In 1775, Dr. Franklin brought from Europe to Philadelphia the materials for a foundry; but little use of them was made.

John Baine, a type-founder of Edinburgh, sent a relative to this country with tools for a foundry at the close of the Revolutionary War, and soon after came over himself. They carried on the business till 1790, when Mr. Baine died, and his kinsman returned to Scotland.

A Dutch founder, Adam G. Mappa, settled at New York about 1787, and cast Dutch and German faces, as well as Roman styles and several Oriental alphabets. Want of capital prevented his success, and many of his matrices passed into the possession of Binny & Ronaldson.[7]

In 1796, type-founding was commenced in Philadelphia by Archibald Binny and James Ronaldson, natives of the city of Edinburgh, where Binny had carried on the same business. Their assortment was not extensive, but it embraced the essential founts,—Brevier, Bourgeois, Long Primer, Small Pica, Pica, and two-line letters. They were obliging and attentive, and in twenty years made a fortune. They improved their foundry according to the increase of printing and the consequent demands of the trade, extending their assortment from Pearl, of 180 lines in a foot, to 12-line Pica, having 6 lines. Binny made an important improvement in the type-mould, by which a caster could cast 6000 letters in a day with as much ease as he before could cast 4000.[8]

According to Holmes’s American Annals, about 200 newspapers were printed in the United States in the year 1801, of which 17 were issued daily, 7 three times a week, 30 twice a week, and 146 weekly. There must also have been at the same time as many as 60 offices engaged in miscellaneous printing. The whole business had increased threefold in eleven years. Another type-foundry was put in successful operation in Baltimore, about 1805, by Samuel Sower & Co. It had in it some moulds and matrices which had been used by Christopher Sower, who had printed in Germantown, near Philadelphia, and cast his own types. He printed with German characters; but now the foundry was revived with excellent Roman and Italic letters, and among other extraordinary things it had the size called Diamond, with a smaller face than had ever been cast before. It was the smallest type in the world.

The demand for type was very brisk till the war of 1812 commenced, and the foundries were generally three or four months in arrears in their execution of orders.

The names of the newspapers published in the United States in April, 1810, are given in Thomas’s History of Printing, and amount to 359, of which 27 were daily papers, 38 were printed twice, 15 three times, and 279 once in a week. Add those required for general printing, and the whole number of offices could not be less than 500,—being an increase of 240 in nine years, and some of them using several thousand pounds of type for book-printing.

In 1811, Elihu White established a type-foundry in New York. He had been long engaged, in connection with Mr. Wing, in the manufacture of printing types at Hartford, Connecticut, upon a plan of their own invention, by which twenty or thirty letters were cast at once; but, abandoning that invention, he adopted the old plan of casting, and, having a good assortment of faces and bodies, his removal to New York was a great convenience to its printers, and they gave him a very satisfactory support. But the principal business in type-founding still continued, as formerly, to be carried on in Philadelphia.

In 1813, another type-foundry was begun in the city of New York, by D. & G. Bruce, principally to cast types for their own use. They had carried on book-printing for seven years, and had now become acquainted with the stereotype art,—Mr. David Bruce having visited England in 1812 and acquired it by purchase and actual labour. For ordinary printing, it was customary to bevel off the body of the type at the face end, or shoulder, as it is usually called, which unfitted it for making a strong stereotype plate in the most approved way: hence the necessity for casting type expressly for stereotype. Their first fount was Bourgeois, with which they cast two sets of plates of the New Testament, (the Common School Testament,) and sold one of these to Mathew Carey, of Philadelphia, retaining the other for their own business. But these were not completed till 1814. In 1815, they cast the plates of the 12mo School Bible, on Nonpareil type, prepared, like the Bourgeois, at their own foundry expressly for stereotyping. They thus gave the first stereotype School Testament and School Bible to America; but not the first stereotype book. John Watts, of England, also commenced stereotyping in New York in 1813, and completed the Westminster Catechism that year, a volume of 120 pages 12mo. David Bruce invented the planing-machine for equalizing the thickness of stereotype plates, which is now used in every stereotype foundry in the United States. The process of stereotyping is, however, entirely different from that of ordinary type-founding, and it is, therefore, generally carried on as a separate business, or connected with the composing department of a printing-office. Twenty compositors and two proof-readers will furnish full employment for one moulder, one caster, and three finishers, who will, among them, complete, on an average, 50 pages of octavo per day.

In 1818, or soon after, a type and stereotype foundry was established in Boston, and another in Cincinnati, principally through the enterprise of the late Elihu White, who, having the means of multiplying matrices with facility, took this method for the extension of his business. Others followed his example, and type-foundries were established in Albany, Buffalo, Pittsburgh, Louisville, and St. Louis, with several additional in New York, Boston, Philadelphia, and Baltimore. The business, in fact, was overdone, and failures and suppressions took place, as competition reduced the prices of types.

The mode of type-founding has within forty years undergone important changes, which must no doubt be considered improvements. First among them is the introduction of machine-casting, in which a pump forces the fluid metal into the mould and matrix, and gives a sharper outline to the letter than was formerly given by the most violent throw of the caster. The old practice of casting a single type only at a time remains. The first idea of this machine originated with William M. Johnson, who obtained a patent for it in 1828. Elihu White put it into use in his type-foundry, and persevered in using and trying to improve it as long as he lived; but he did not succeed in removing the greatest fault, which was a hollowness in the body of the types cast by it, that inclined them to sink under the pressure of the printing-press. The first successful type-casting machine was invented by David Bruce, Jr., of New York, and was patented March 17, 1838. The patent was sold to George Bruce, and the machines were used by him until 1845. David Bruce meanwhile patented another machine in 1843, which, with new improvements, patented two years later, gave entire satisfaction, and is now in general use in American foundries. By Bruce’s machine, three times the quantity of type that was cast by Binny & Ronaldson’s improved mould is now cast in a given time, and nearly five times the quantity that was cast by the common hand-mould eighty years ago. This improvement has passed into Europe, and been adopted by most of the German type-founders; but in Great Britain for some time it found little favour. A so-called “automatic machine,” for casting and finishing type, invented by Johnson & Atkinson, is in operation in London; but its rate of production seems to be less than that of the American machine, while, from its multiform operations, the proportion of imperfect type turned out must of necessity be considerably more.

The protection now afforded by the patent laws having checked the piratical production of matrices by electrotyping, (except in plain faces, a practice still pursued by unprincipled type-founders,) the leading founders in this country have been encouraged to produce types of new styles which in beauty and ingenuity surpass those of foreign origin.

There are now three type-foundries in Boston, seven in New York, one in Buffalo, four in Philadelphia, four in Baltimore, two in Cincinnati, four in Chicago, two in Milwaukee, two in St. Louis, one in Richmond, one in St. Paul, one in Cleveland, one in Kansas City, and three in California—in all, thirty-six. Some of these foundries not only supply the printers of the United States, but most of the printers in Canada, some in the British West India Islands, Mexico, South America, China, India and Australasia. American type, in quality, style, and finish, is equal, if not superior, to any made in Europe.

The following are the prices at which plain types have been sold for the last seventy-five years, given at ten different dates, and naming only the principal and most useful sizes:—

STEREOTYPING.

Stereotyping is said to have been invented by J. Van der Mey, in Holland, about 1698. A quarto Bible and some other books were printed by him from plates, which were formed by soldering the bottoms of common type together. William Ged, of Edinburgh, discovered the present mode in 1725, and stereotyped parts of the Bible and Prayer-Book. He encountered malicious opposition, and the business was abandoned, the new method dying with the inventor. About 1745, Benjamin Mecom, a nephew of Dr. Franklin, cast plates for a number of the pages of the New Testament. Dr. Alexander Tilloch, of Glasgow, re-discovered the art in 1781. Stereotyping gradually spread, and soon effected a considerable reduction in the cost of books. The arguments that were advanced against its utility have a ridiculous look at the present day, when almost every important work is stereotyped or electrotyped.

Matter for stereotyping is set with high spaces and quadrates. The forms must be small, containing about two pages of common octavo. A slug type-high is put above the top line and another below the foot line of each page, to protect the ends of the plates from injury when they are passed through the shaving-machine. Beveled slugs, in height equal to the shoulder of the type, are placed on both sides and between the pages, to form the flange by which the plate is to be clasped by the hooks of the printing-block.

Before the form is sent into the foundry, the type must be carefully compared with the proof, to detect any errors which may have been left uncorrected. Care must be taken to lock up the form perfectly square and quite tight, to prevent the types from being pulled out when the mould is raised from the pages. It must be evenly planed down, and no ink or dirt or incrustations from the ley be allowed to remain on the surface.

The face of the type being clean and dry, and the bottoms free from particles of dirt, the form is laid on a clean moulding-stone, and brushed over with sweet-oil, which must be laid on as thinly as possible, care being taken that the entire surface of the types is covered. A moulding-frame, with a screw at each corner, (called a flask,) and fitting neatly to the form, is next placed around it.

The material for moulding is finely ground gypsum, nine parts of which are mixed with about seven parts of water, and well stirred up. A small quantity of the liquid mixture is poured over the pages, and gently pressed into the counter of the types with a small roller, for the purpose of expelling confined air; after which, the remainder of the gypsum is poured in, until the mould is somewhat higher than the upper edge of the flask. In a few minutes the mixture sets, and the upper side is smoothed over with a steel straight-edge. In about ten minutes the mould is gently raised by means of the screws at the corners of the flask; and, after being nicely trimmed at the sides, and nicked on the surface-edges to make openings for the metal to run in, it is placed on a shelf in an oven, and allowed to remain until the moisture has quite evaporated.

The casting-pans may be large enough to hold three or four moulds. The dried moulds are placed in a pan face downward, upon a movable iron plate called a floater. The cover of the casting-pan, which has a hole at each corner for the passage of the metal, is then clamped to it, and lifted by a movable crane and gently lowered into the metal-pot,—containing, it may be, a thousand pounds of liquid metal,—till the metal begins to flow slowly in at the corners. When the pan is filled, it is sunk to the bottom of the pot. The metal should be hot enough to light a piece of brown paper held in it. After being immersed eight or ten minutes, the pan is steadily drawn out by means of the crane, and swung over to the cooling-trough, into which it is lowered and placed upon a stone so as just to touch the water, in order that the metal at the bottom of the pan may cool first. The metal contracts while cooling, and the caster occasionally pours in a small quantity at the corners from a ladle, till it will take no more. It may be here remarked that some stereotypers do not dry the moulds, but immerse them in a green condition into the metal.

The plates are carefully removed from the solid mass which comes out of the pan, and the plaster is washed from the surface. If, after examination, the face is good and sharply set, the plates are passed over to a picker, who removes any slight defects arising from an imperfection of the mould. They are then trimmed and passed through the shaving-machine, till all are brought to an equal thickness. The flanges are neatly side-planed, and the plates are then boxed, ready for the printing-press.

In England, the plates are merely turned on the back, and consequently vary in thickness. This must be a source of continual expense and annoyance to the pressman. The flanges, besides, are very imperfectly made,—so imperfectly that they cannot be used on American printing-blocks; and English plates, when imported into this country, are therefore sent to a foundry here, to be brought to an equal thickness and to be properly side-planed. An order given some years ago by an English printer for a set of American printing-blocks was afterward countermanded, on account of the prejudice against the introduction of new things.

Several methods of stereotyping are now practised. Many of the leading newspapers of England and America are printed from stereotype plates cast in moulds made of prepared paper: this mode, however, yields very inferior plates, quite unfit for fine books.

Another method, styled the “mud-process,” is by spreading a thin coating of pulverized soapstone and gypsum over an iron plate, and a mould is then obtained by pressing the coated face against a page of type. Several of these mould-plates are then set on end in an iron box, separated from one another by a wire of the thickness of the stereotype desired, and hot metal is poured in. This is a very expeditious process, though not so good as the old method.

In 1804, before the introduction of stereotyping into this country, Mathew Carey, the well-known enterprising publisher in Philadelphia, had the Bible in quarto set up entire, and regularly imposed in chases, to print from at convenience, according to the demand for the volume. The type was cast by Binny & Ronaldson. Stereotyping would have saved much of the large outlay required to carry out the scheme, which, nevertheless, even under these circumstances, was doubtless highly remunerative. The weight of type must have amounted to 25,000 pounds, to say nothing of the number of chases and column-rules required.

ELECTROTYPING.

Stereotyping has been superseded by the process of electrotyping, as described below.

The pages, after being delicately polished with plumbago, are laid in a press; a pan of prepared wax, warmed, is placed over them and pressed down into the counter of the types. The wax mould is then dusted with plumbago, and suspended in the electric bath. On this, in a few hours, is deposited a thin shell of copper, which, after being coated with tin solder, is backed up with metal to the usual thickness of a stereotype plate.

The same care in preparing the pages for electrotyping must be observed as for stereotyping. For stereotyping, high slugs are placed only at the top and foot of the page; but, for electrotyping, they must be set around on all sides, and the bevelled flange must be afterward made by side-planing.

LITHOGRAPHY.

This is the art of printing, by a chemical process, from designs made with a greasy material upon stone. It was discovered about the beginning of the present century by Alois Senefelder, an actor of Munich, Bavaria, whose patience and perseverance under the most disadvantageous circumstances were truly remarkable and praiseworthy. Differing from all other methods of printing, the impressions are obtained from a level surface.

The stone best calculated for lithographic purposes is a sort of calcareous slate found on the banks of the Danube, in Bavaria, the finest being found near Munich. A good stone is porous, yet brittle, of a pale yellowish drab, and sometimes of a gray neutral tint. The stones are formed into slabs from one and a-half to three inches in thickness. To prepare them for use, two stones are placed face to face with some fine sifted sand between them, and then are rubbed together with a circular motion, to produce the requisite granulation, which is made finer or coarser to suit the purpose of the artist.

The principal agents used for making designs on stone are called lithographic chalk and lithographic ink. They are composed of tallow, virgin wax, hard tallow soap, shellac, sometimes a little mastic or copal, and enough lampblack to impart a colour to the mass. These ingredients are put into an iron sauce-pan, and exposed to a strong fire till the mass is in a state of ignition. When the quantity is reduced one-half, the pan is carefully covered, or put into water to extinguish the flame and cool the mixture. After being well worked up, it is formed into small cakes or sticks. The ingredients are the same in the chalk and the ink, but the proportions are varied, and a little Venice turpentine is often added to the latter. The chalk is used in a dry state; but the ink is dissolved by rubbing in water, and is used in a pen or with a camel-hair pencil. The presence of soap renders it soluble in water.

The artist completes a drawing with the chalk upon a grained stone as he would make a drawing in pencil or chalk upon paper. If while in this state a wet sponge were passed over the face of the stone, the drawing would wash off. To prevent this, and to make it capable of yielding impressions, a weak solution of nitrous acid is poured over it, which unites with and neutralizes the alkali or soap contained in the chalk, and renders it insoluble in water. After this, the usual course is to float a solution of gum over the whole face of the stone; and, when this is taken off, the drawing is no longer removable by the application of a wet sponge, because the chalk is now insoluble. The stone is now ready for the printer, who obtains impressions by the following process.

Having damped the surface of the stone equally with a sponge filled with water which has been slightly tinctured by acid, the printer finds that the water has been imbibed by only those parts of the stone which are not occupied by the drawing, which, being greasy, repels the water and remains dry. A roller covered with ink is now passed over the stone, which will not even be soiled where it is wet, from the antipathy of oil to water. But the parts occupied by the drawing, being dry and greasy, have an affinity for the printing-ink, which, therefore, leaves the roller and attaches itself to the drawing. In this state it is said to be charged or rolled in. A sheet of damped paper is then put over it, and, the whole being passed through a press, the printing-ink is transferred from the stone to the paper, and the impression is obtained. Great nicety is requisite in the preparation of all the agents employed in this art, and in the process of printing as well as in making the drawing on the stone.

The most important application of this process is in the production of copies of coloured drawings and paintings,—a process known as chromo-lithography. The object here being to produce as nearly as possible fac-similes in colour, touch, and texture, as well as in drawing and light and shadow, of pictures from the pencils of painters of the highest standing, it has been found necessary to employ a large number of stones, in order to produce the almost infinite varieties of tints which are found united in a single picture,—every stone giving a separate impression in its own particular colour or tint. The mode of procedure is somewhat as follows. First, an outline of the entire subject is made by means of transfer paper, or otherwise, on a stone which is called the outline or keystone of the work. This stone yields impressions which are transferred as guides to all the other stones. On a second and third stone which serve as the basis of the print the general effect of the drawing is washed in, and from these are printed what may be called the chiaroscuro, in a faint tint of sepia and of a neutral colour or gray,—corresponding, in fact, very nearly to the neutral or dead colouring of a water-colour drawing in the method adopted by the early water-colour painters. The stones which follow are each charged with a particular colour or tint, and each leaves its impression on only a particular portion of the print,—one stone printing only the parts which are intended to be yellow or a modification of yellow, another red, another blue, and so on. Other stones charged in parts with grays or secondary colours serve to blend and harmonize the crude colours; others follow which modify these; and, finally, one gives the sharp dark touches, and is usually followed by another which supplies a sort of glaze or finishing wash, and subdues and harmonizes the whole. Of course, we have merely indicated the general method. It will be understood that the sequence of the colours in the printing, the special quality and strength to be given to each particular tint, the effect to be produced by their super-position, and many other particulars, have all to be taken into account in planning the arrangement of the colours on the stones;—since a sequence in some respects different, and an entirely different modification of colours, have to be employed for the works of most artists; and it happens that much of the colour on each of the earlier stones is covered by that of succeeding stones, and that thus only can the broken tints of the original be imitated. It is, in fact, only by watching the progress of a print through all its stages that any clear idea can be obtained of the beauty and accuracy of the whole process, of the prevision that must be exercised, and of the skill, care, and taste required at every step to carry it to a successful termination. For some of the more elaborate prints, from thirty to forty stones have been required to produce a finished print. And in order to produce this print, it must be borne in mind that each sheet of paper has to be passed as many times through the press as there are stones, since each stone imprints upon it only its own particular section of the work. Of course, in proportion to the increase in the number of the stones, does the difficulty increase of making the work upon each fall exactly upon its proper place in the general design; for, if any one were misplaced only the fiftieth of an inch, the drawing and colour of the whole would be disturbed. Hence it is found necessary to arrange the register, or adjustment of the stones, with the utmost care and precision, and to exercise the most careful supervision in the printing, since the sheet of paper expands considerably in passing through the press, and has to be dried and re-damped before it can be passed through again. But practically this is all accomplished with seeming ease, and a large and most complex subject will be found, when the last stage has been reached, to bear the most minute scrutiny; and the result, even when the copy is placed alongside the original, will surprise and delight equally those who have followed the work through its several steps and those who may only examine the completed work.

Of late, many chromos have been beautifully printed from prepared blocks on an ordinary cylinder-press.

ENGRAVING.

The invention of wood engraving has been claimed for the Chinese, whose books have certainly been printed from engraved wood blocks for ages. It is not, however, until the beginning of the fifteenth century that we find any evidence of the existence of wood engraving as we now understand it.

It is probable that Italy was the first European country to make engravings, but only for printing playing-cards. Holland and Germany soon applied the art to better ends.

The earliest print of which any certain information can be obtained is in the collection of Earl Spencer. It was discovered in one of the most ancient convents of Germany,—the Chartreuse of Buxheim, near Memmingen in Bavaria,—pasted within the cover of a Latin MS.; it represents Saint Christopher carrying the infant Saviour across the sea, and is dated 1423. We give a reduced fac-simile of this curious engraving. The inscription at the bottom has been thus translated:—

In whichever day thou seest the likeness of St. Christopher,

In that same day thou wilt, at least from death, no evil blow incur.—1423.

Shortly afterward, a series of books printed entirely from wood engravings, called block-books, were issued. The most important of them were the Apocalypsis, seu Historia Sancti Johannis; the Historia Virginis ex Cantico Canticorum; and the Biblia Pauperum, the last containing representations of some of the principal passages of the Old and New Testaments, with explanatory texts. The illustrations seem to be drawn with a supreme contempt for perspective and proportion, but bear evidence of the draperies and hands and faces having been carefully studied. The above is a copy of one of the cuts in the Apocalypsis. It represents St. John preaching to three men and a woman, with the inscription: “Conversi ab idolis, per predicationem beati Johannis, Drusiana et ceteri,” (By the preaching of St. John, Drusiana and others are withdrawn from their idols.) The adjoining cut, from the Biblia Pauperum, is curious as showing the general manner of representing the creation of Eve during the fifteenth century. Both have the appearance of careful drawings “spoiled in the engraving.” Previous to the invention of movable types, whole books of text were also engraved on wood, and the impressions were evidently taken by rubbing on the back of the paper, instead of a steady pressure, as in the printing-press, the ink used being some kind of distemper colour.

The wood to be engraved on is carefully selected, and cut up into transverse slices seven-eighths of an inch thick. This is done by circular saws, which are necessarily very rigid, so as to insure good even cuts.

After being cut, the slices are placed in racks something like plate-racks, and thoroughly seasoned by slow degrees in gradually heated rooms. When sufficiently seasoned they are reduced to parallelograms of various sizes, the outer portion of the circular section near the bark being cut away, and all defective wood rejected; such, for instance, as knots, irregular grain, as that resulting from the position of branches, which are indicated by light-coloured markings in the wood, known in the trade as “comets,” from their resemblance in shape to those fiery bodies. They are softer than the surrounding wood, and consequently do not cut well with the graver; therefore much care and a practised eye are needed in selecting suitable wood. A section of boxwood almost always exhibits parts of widely different values; the more so as it deviates from the circle in form, for then the annual rings are compressed, and consequently closer on one side than on the other, the side with the wide open rings being usually far inferior in value to the denser and smaller side.

In former times, engravers’ blocks were cut parallel with the grain, the present system of cutting them across the grain being introduced about the middle of the last century. In the preparation of a block, say for a newspaper plate, the parallelograms before spoken of are assorted as to size and fitted together at the back by brass bolts and nuts. So accurately do the edges of the wood fit together, that after the artist has finished his drawing on the smooth face of this compound block, the screws and bolts are loosened, and the pieces separated and given to several men to engrave the design; all that is needed after they have finished their work being to fit the pieces together and screw them up again, when they form one engraved block ready for the printing-press.

Turkey boxwood, from a region of country in the vicinity of the Black Sea, is used for fine engravings. The best is of a delicate yellow colour free from spots or “eyes,” and cuts smoothly without crumbling or tearing.

The tools or gravers necessary in wood-engraving are of three kinds,—viz., gravers proper (a); tint tools (b); and scoopers, or cutting-out tools, for clearing out the larger pieces (c). They are arranged in different sizes, to suit the various portions of the work.[9]

According to Vasari, the important discovery of chalcography or engraving on brass or copper was made by Tommaso Finiguerra, a Florentine goldsmith of the fifteenth century, who lived from 1400 to 1460. The manner in which he made this discovery is thus stated by the Rev. T. F. Dibdin:—

“Of engraving upon copper, the earliest known impression is that executed by one Tommaso Finiguerra, a goldsmith of Florence, with the date of 1460 upon it. One of the following circumstances is supposed to have given rise to the discovery. Finiguerra chanced to cast, or let fall, a piece of copper, engraved and filled with ink, into melted sulphur; and, observing that the exact impression of his work was left on the sulphur, he repeated the experiment on moistened paper, rolling it gently with a roller. This origin has been admitted by Lord Walpole and Mr. Landseer; but another has been also mentioned by Huber. ‘It is reported,’ says he, ‘that a washerwoman left some linen upon a plate or dish on which Finiguerra had just been engraving, and that an impression of the subject engraved, however imperfect, came off upon the linen, occasioned by its weight and moistness.’”

PHOTO-ENGRAVING.

Photo-engravings are produced by means of photography. It is a fact worthy of note that experiments in photographic engraving gave rise to photography itself. The aim of Nicéphore Niepce, when he began his researches in 1813, was not only to fix the image obtained by the camera obscura on a plate of metal, but to convert this plate into an engraving which could be used on a printing-press. His early death prevented his perfecting the process to which he had devoted much time and study.

Three distinct methods of photo-engraving are employed in the United States, viz.: swelled gelatine, photo-etching, and wash-out. The latter is known as photo-electrotyping.

The first steps to produce a plate by any of these processes are exactly alike, i. e. a perfectly sharp negative, either in line or stipple, must be produced. If the copy furnished is a wood-cut, steel or lithographic print, in which the lines are absolutely black on white paper or card, the negative is made direct and no drawing is necessary, unless a very great reduction is required, when it becomes necessary to make a drawing, the lines of which are made open enough to stand the necessary reduction. Where the copy furnished is a photograph, or wash drawing, it is first photographed one half larger, or, where fine work is desired, twice the size the plate required. In cases where exceptionally fine work is required it is even made three times the size. The photograph thus obtained is technically termed a silver print, and is an untoned print on plain paper. On this silver print the artist makes his drawing, using the best India ink, which must be so black that the finest hair-line, when examined through a magnifying glass, appears absolutely jet black. After the drawing is made, an alcoholic solution of bichloride of mercury is poured over it, and quickly washed under the tap, leaving the drawing on perfectly white paper. The artist then does whatever retouching may be necessary, and the drawing is ready to be photographed. The advantages of this method of drawing are apparent. The artist, being able to work directly on the enlarged photograph of the object, obtains absolutely correct outlines and detail. The drawing, when finished, is sent to the gallery, where it is photographed to the required size of the plate. The focus of the camera is carefully adjusted with the aid of a focusing glass, so that the negative resulting will be perfectly sharp. This must be carefully done, for unless the negative be sharp a perfect plate cannot be obtained by any process. The sensitized collodion plate is exposed in the camera from one to six minutes, after which it is taken again to the dark room, developed, and fixed. It is then intensified until the portions representing the whites of the picture are perfectly opaque. Up to this point all the processes are alike, and the differences from here will be noted.

If the plate is to be produced by the swelled gelatine process, the negative is varnished and sent to the gelatine room. Here the gelatine is dissolved and the sensitized solution of bichromate of potash is added, and it is flowed on plate glass, then placed in a drying box, where a current of air is continually passed over it. When the gelatine is dry it is placed in a printing frame, in close contact with the negative, and exposed to the light. On removing the negative the picture is plainly seen on the gelatine, the action of the light having changed the color of the exposed portions of the gelatine, besides rendering those parts insoluble, while the parts protected from the action of the light, by the opacity of the negative, remain soluble, and are swelled up by immersion in cold water. The gelatine is then an exact opposite of the plate, the whites being represented by the raised portions. From this mould, or relief, a cast is made in a preparation of wax or plaster, when it is ready for the stereotyper.

For the wash-out or photo-electrotype process, the negative, when dry, is not varnished, but is first coated with a rubber solution and then with plain collodion, after which it is immersed in a dish of acetic acid for about five minutes, when it is stripped from the glass and turned over. It is then what is termed a reversed negative. The method of preparing the gelatine is very much the same as for the swelled process, with the exception that it is cooked for about forty-eight hours, and with the addition of several preparations which are introduced at the time of sensitizing, to make it easily washed out. The negative is exposed in the same manner as described before, but the time of exposure is generally less. After being taken from the printing frame the gelatine is gently scrubbed with a line brush, and kept in tepid water until a very slight relief is obtained. It is then immersed in alcohol for a few seconds, and dried with a cloth, when it is covered with a preparation of lamp black and glycerine, which is allowed to remain about five minutes, when the surface of the plate is carefully rubbed with clean muslin, exposing the surface of the lines,—all this being done in a dark room before an orange light, which is non-actinic. The gelatine is now placed in a frame and exposed to the light from five to twenty minutes, the lampblack protecting the spaces between the lines from the action of the light, so that those portions remain soluble. The gelatine is again scrubbed until the proper relief is obtained, after which it is allowed to dry for about twelve hours, when it becomes hard and is ready to be electrotyped.

The negatives for photo-etching are stripped and reversed in the same manner as for the wash-out process. The metal generally employed for this process is zinc, though copper is sometimes used for very fine work. The zinc is very highly polished, and a thin sensitizing solution is flowed over it and dried, after which it is exposed under the negative to the action of the light. It is then rolled up with lithographic ink, placed in a dish of cold water, and gently rubbed with absorbent cotton, the ink readily leaving the unexposed parts, but remaining on the exposed lines or dots. It is then quickly dried and dusted over with dragon’s-blood powder, which adheres only to the remaining inked portions. The plate is then heated and cooled, and is ready for the etching bath, which consists of a small portion of nitric acid and water. After the first bite the plate is again powdered, heated and cooled, and more acid added to the bath. This is repeated several times, after which the plate is ready for the press. The sides of the lines are protected by the manner in which the powder is applied after the first bite. The relief obtained in this way is greater than can be obtained by any other process.

In reviewing the three processes above described, it is readily seen that the photo-etching process is the shorter method, no moulding or casting being necessary, and the sharpness of the finest lines is preserved in a manner impossible by the other methods. The plates are much deeper, and are equally suitable for the finest art work, down to the roughest newspaper work. This process, of which there are several modes of operating, has become very popular in the last few years, owing to the many improvements introduced by the process inventors, who have turned their attention to it. It has many advantages, among which is the fact that a plate can be put on the press within two hours from the time the copy is ready; and the wearing capacity of the plates is greater. By this process more than 300,000 impressions have been taken from plates of fine work, while swelled gelatine plates of the same character of work would not stand over 5000, and electrotypes 50,000 impressions. The main advantage of photo-etchings to the printer is, that the plates do not require constant washing up, as is the case with plates made by the other processes.

A photograph, brush drawing, or any copy that is not made up of line or stipple, can be produced without the necessity of a line drawing by the aid of the half-tone process. There are several of these processes in operation in this country; and, although originally introduced in Germany by Miesenbach, it has been so improved by American inventors that the European work is far below the standard of the United States. The principal methods of half-tone in this country are worked secretly by the inventors, each having modifications and improvements of his own. It is impossible to give a thorough description here, as none of the inventors are willing to risk patenting their processes, and a complete publication is not desirable. The copy is first photographed, giving a negative with all the details of the original. This negative is then exposed to the camera, and the result is a positive, or, as commonly called, a transparency. This positive is then placed in contact with a glass plate covered with ruled lines. This plate is termed a grating. Being placed in contact, they are then photographed together, giving a negative of the object made up of lines and dots, representing the lights and shades of the picture. Here the half-tone process ends, the resulting plate being produced by any of the photo-engraving methods; but the most satisfactory results are obtained by photo-etching. The main objection to the half-tone plates is their lack of relief. No great depth can be obtained without sacrificing the effect. In printing these plates the greatest care in making ready must be exercised, and a smooth surface paper must be used. It is also necessary that a fine grade of ink be used in small quantity, and that it should be properly distributed.

METAL HOUSE.

A WALK OVER OUR FOUNDRY.

Mr. Typograph, how are you, sir? Glad to see you. How is business with you? Plenty to do, and customers paying up? You are so prompt in paying us, that we have no doubt you have a noble set of customers. You wish to add to your stock our new things? All right, sir. You have a fine office already, but you want to keep up with the times, and give your patrons the best the type-founder can invent? That’s the way, sir. The man on the lookout sees the sun the earliest. Mr. Faithful, show our new things to Mr. Typograph, and take his order.

You say, Mr. Typograph, that you have never gone over a type-foundry? We shall be happy to show you every thing. This way, sir. Here is the metal-house. These piles of dull lead, these casks of sparkling antimony, this copper, and this tin go to form the grand amalgam of which type is made. The worthy and kind-hearted man who is stirring at the kettle, unites, in bonds stronger than matrimony, immense masses of these metals every week. It may appear to you, Mr. Typograph, to be an exceedingly simple thing to throw into the kettle certain amounts of lead and antimony, and copper and tin, and produce type-metal. Not so, good friend. It is not an easy matter to compose a metal that shall be hard, yet not brittle; ductile, yet tough; flowing freely, yet hardening quickly. All these conditions must be met. Break a bar in two, and examine the grain of our metal: is it not beautiful?

PUNCH.

MATRIX.

Now, sir, let us up-stairs and see how these bars are fitted for printers’ use. This is a punch-cutter—a man of exquisite finger and unerring eye—sitting amid keen and delicate tools and accurate gauges. There are but few of this kind of men in the world. On the end of a piece of steel he is forming a letter. A touch here and a touch there, and frequent testing by gauges,—so he proceeds, till the letter is done; then another, and another, till the alphabet is complete; all the letters harmonizing entirely in height, breadth, appearance, length of stroke, &c. A smoke-proof of the dies is taken, and if approved the dies are one by one placed in a stamping-machine, so,—and an oblong piece of copper is set under it, so,—and then this lever is brought down, so,—and a perfect impression of the die is left, as you see, deep in the copper. This is the matrix. The matrices are passed over to other workmen in the adjoining room. Observe now the carefulness and skill exercised in fitting up these bits of copper, so that, when placed in the mould, the types cast in them shall range accurately and be of uniform height. The slightest variation would give the zigzag appearance which you may have noticed in badly-made type. This we endeavour sedulously to avoid, and with how much success you can judge from our Specimen Book. Look at this drawer full of matrices. You say they are triumphs of art? True saying, evincive of good judgment.

CASTING MACHINE.

You wonder what these curious-looking instruments are which lie, in dusty repose, on the shelves around the room? Those, Mr. Typograph, are hand-moulds, and at one time they provoked intense covetousness on the part of rival founders. One of our earliest predecessors, Mr. Archibald Binny (our foundry dates from 1796), added such valuable improvements to the ordinary mould, that no other foundry in the world could rival the expedition and accuracy with which types were cast in the establishment of which he was a co-proprietor. Their day has passed, however. They have been superseded by the machines which you will see in operation in another apartment. But they were capital things in their time, sir, and we regard them with somewhat of an antiquary’s reverence.

Now we enter the casting-rooms. These tiny machines, small as they are, can throw out more type in one day than you would be likely to count in a month, even if you could call off one hundred a minute, and occupy ten hours a day. Snug little fellows, are they not? They were invented by a New-Yorker, Mr. David Bruce, Jr. A very ingenious man, you say? That is true. Look at one carefully. The metal is kept fluid by a little furnace underneath, and is projected into the mould by a pump, the spout of which, you see, is in front of the metal-pot. The mould is movable, and at every revolution of the crank it comes up to the spout, receives a charge of metal, and flies back with a fully-formed type in its bosom; the upper half of the mould lifts, and out jumps a type as lively as a tadpole. You don’t see how the letter is formed on the end of the type? True, we had forgotten: well, this spring in front holds in loving proximity to the mould a copper matrix, such as you saw just now in the fitting-room. The letter a, for instance, stamped in the matrix, sits directly opposite the aperture in the mould which meets the spout of the pump; and when a due proportion of a’s is cast, another matrix with b stamped in it takes its place; and so on throughout the alphabet. Slow work, you say, one at a time? Well, the world is peopled after that fashion; and it fills up fast enough. But just time this machine: it is making small, thin type. Count the type made in a minute. One hundred and seventy-five, you say. One hundred per minute will probably be the average of the ordinary sizes of printing type.

The types are not finished yet? Oh, no. These nimble-fingered boys are breaking off the jets, or waste ends of the type. Quick, a’n’t they? Now let us go up stairs into the dressing-room. An immense beehive? Yes, indeed, it looks like one. The lads clustered around the large circular stones, with leather-protected fingers, rub off the rough edges of the type. But men as well as type require their rough edges taken off before they are good for much in the world. These boys at the tables set up the type in long lines. You think that if you could pick up dollars as fast as they pick up type, you would retire an independent man in a year or two? We wish you could, Mr. Typograph; we wish you could.

The lines of type now pass into the hands of the dresser. Observe how deftly he slips them into a long stick, shakes them down on their face, screws them up, fastens them into a planing-board, and with one or two pushes with a planing tool accurately grooves the bottom of the type, removing entirely the burr left when the jet is broken off, and giving each type a pair of legs to stand upon, till it is worn out and returned to the melting kettle. What is the eye-glass used for? Why, sir, as soon as the types are grooved, the dresser narrowly inspects the face of the type, and if an imperfect letter is discovered by the aid of the magnifying glass, it is incontinently turned out. Ah, sir, if we were all inspected as severely as he criticises type, some of us, perhaps, would hardly pass muster. The immaculate types are next put up in pages of convenient size, and are ready for the purchaser.

Let us drop into the large machine-room. Does not every thing hum here! Is it not a beautiful sight to see the shafts and belts and pulleys whirling around as if they were all alive? Here we fit up our machines, make our moulds, repair damages to machinery, &c. The multifarious uses of these lathes you must be familiar with: this ponderous machine is an iron planer: how it makes the iron chips fly! What is that curiously-arranged lathe? That is for cutting Labour-Saving Rule,—the rule which you have found so convenient and economical in your job-room. We make it of many different styles of faces: some single, some dotted or hyphen-lines, and others parallel or double, of varying thicknesses. They are all cut to Pica ems in length, and are furnished with mitred corner-pieces of different angles, so contrived, in most of the sizes, as to allow the rule to be used single or double, and with the fine lines inside or outside.

SLOTTED BRASS CORNERS.

Here are specimens of our new slotted brass corners, so handsome and useful to the skilled printer. See how accurately the slotted pieces fit in one another, so that you cannot detect the joint. Are they not effective? Our brass is carefully rolled by the best manufacturers in the country, and is sent to us in strips or in sheets. That wicked-looking shears yonder cuts up the thinner brass with as much unction as Commissioner Yeh’s executioner slices off heads: the thick brass goes under a circular steam-saw.

STEREOTYPE BLOCK.

Now, sir, while we are up here, we will peep into the printers’ furnishing-room. Isn’t this a beautiful stereotype-block? Doesn’t it do your eyes good to look at such perfect workmanship? And these brass galleys, and mahogany galleys and composing sticks, are they not admirable? Our effort in this department, as in all others, is to do our work well. All our miscellaneous wood-work is done here,—stands, racks, drawers, stereotype and packing boxes, &c. Some curious work has been designed and executed for the Smithsonian Institution, as well as brass ciphering-frames for the blind.

Ah, we forgot to show you our large-type room. On our way to the electrotype department, we will glance in it. The types you see here cool too slowly to be cast in a machine, so we continue to pour them. Look over the drawers, and see the multitude of patterns. Some men fancy one style, and some another. So we try to meet all tastes. Feel how solid the type is. You can’t squeeze the life out of that type on a power-press. No, indeed. It is made for wear.

Now, Mr. Typograph, we enter the grimed and murky electrotype-room. Electrotyping, you are aware, is simply stereotyping in copper. Its advantages over stereotyping are, sharpness of outline in plates from wood-cuts, and great durability. Plates for books of large circulation are always electrotyped, as well as cuts, engravings, binders’ stamps, &c. The thing to be electrotyped, after being carefully and almost imperceptibly glazed with plumbago, is laid upon a press, and a prepared mould is placed over it, and an exact impression taken. This is well dusted with plumbago, and then deposited in the electric bath. Nature immediately takes up her part of the work, and a brilliant coating of copper is deposited upon the mould. When sufficiently thick, it is taken out of the battery, and, as you may notice, presents on the wrong side the appearance of a printed sheet of copper. This sheet is then filled up on the back to the requisite degree of thickness, and fastened to a block, ready to be used with type on a common printing-press. Plumbago, you remark, does not improve the countenances of the operatives? True; but a little soap and water, vigorously applied, proves the title of these intelligent workmen to rank among white folk.

To you, Mr. Typograph, our composing-rooms present nothing new, except, perhaps, in its vast number of job founts, due to the fact that we now mainly confine our work in this department to all kinds of jobbing; and yet in ten years we have set up in these rooms and stereotyped more than eight hundred considerable works,—most of them consisting of a single volume, but some of from two to twelve volumes each,—besides a multitude of smaller books, tracts, &c. Among the rest we may mention two Quarto Bibles, (one of them, now published by J. B. Lippincott & Co., the grandest ever got up in America,) Lippincott’s two great Gazetteers, Dr. Kane’s Explorations, The North American Sylva, Thiers’ Napoleon, and Macaulay’s England: Allibone’s magnificent Dictionary of Authors and Books among the number.

After the pages have been set and carefully read, they are sent down to the casting-room. In the electrotype-room, every thing is as black as the brow of a coal-heaver: in the casting-room, all is as white as the neck of a belle. Take care, sir, or your coat will commit a larceny of our plaster. The form of type is laid on this stone, and nicely oiled: and then a mixture of plaster and water—doesn’t it look like a good wife’s buckwheat batter?—is poured over it, and gently rolled in. In a short time the plaster sets, and the mould is removed by screws as tenderly as a nurse handles a baby. It is then dried in this hot-tempered oven, and, after the moisture is all evaporated, it is laid in a pan and fastened tightly, as you see, and plunged into this terrible bath of a thousand pounds of molten type-metal. Phew! you exclaim, what warm work! Yes, sir; but from that fiery sea of lead soon emerges the pan, and its hissing heat is gradually overcome by the water in the trough into which the pan is lowered. Now, caster, break it out. There, Mr. Typograph, is the plate, fixed,—immovable,—stereotyped. The mould is ruined; but the plate is comparatively immortalized. It is rough yet, and, like an uncouth boy, needs polishing.

STEREOTYPE CASTING-ROOM.

This next room is the finishing-room. Here the plates are carefully examined, picked, shaved, trimmed, and boxed, ready for the printer. Take a plate in your hand and examine it: it will bear inspection. You say it is far better than the untrimmed, uneven plates of English founders? We know that, sir; for we have often had to re-finish English plates imported by some publisher who imagined he could save a little by ordering a duplicate set of plates of a popular foreign book. A mistake, sir. Both in type-founding and in stereotyping the Americans have driven the foreigner from the field,—and in the only legitimate way, too: simply by surpassing him.

In this nook below, our engraving is done. The drawing is made on the block by the designer, as you see: then patiently and skilfully the engraver cuts and digs out, till the lines and shapes and lights and shades are all revealed in the beautiful picture. Our work in this department gives so much satisfaction that we are seldom without orders.

Now, Mr. Typograph, we shall admit you into our editorial parlour. Walk in, sir. It is not carpeted, and its principal furnishings comprise a desk or two, a few presses, stands and cases, with multitudinous type-surroundings. Here, sir, we edit and print our Specimen Books and our Typographic Advertiser. Don’t you see poetical flies buzzing around, and atoms of wit-dust floating in the air, and odours of sentiment stealing out at the key-holes, and grains of common sense sprinkled all over the floor. Will you have a few specimens as curiosities? You say you have already a good assortment in our Advertiser and our Book? Very well, sir: we hope you will treasure them up. You say truly when you remark, that the printing done in this room is seldom, if ever, surpassed in America. We know that; and we intend to stand on the topmost round of the typographical ladder, and to show our fellow-artists what can be done with type such as we manufacture.

We are afraid, Mr. Typograph, that your long excursion over the house has wearied you. Let us go down-stairs again. These, sir, are our warerooms. On these numerous shelves are ranged founts of all the various sorts of types made by us, carefully put up, labelled and classified, and all accessible at a minute’s notice. Our customers throughout the country keep actively employed all these porters, packers, clerks, salesmen, and bookkeepers. Many of our customers have never visited us; but we put up their orders with as conscientious fidelity and care as if they were standing before us and watching our every movement. We are happy to see them, and hope none will visit our city without calling in and taking us by the hand. We like to see them face to face, so that we can hang up their portraits in our mental gallery; and, when we afterward receive a letter from them, we can imagine that we are hearing them talk to us rather than reading their writing.

The side-door on which your eye has just rested leads to one of our fire-proofs. Enter it. Here, sir, are safely stored many thousand matrices, as well as moulds, when not in use. As it would require the labour of many weary years to replace them if destroyed, we endeavour to keep them secure from the danger of ruin by fire. The upbuilding of a complete type-foundry is a work of generations.

You will hardly care to look into the basement,—the storehouse of ink and other typographical appliances? Your time is exhausted? Then, sir, we bid you good-day. A safe return to your pleasant family, Mr. Typograph.

IMPLEMENTS OR TOOLS OF THE ART.

TYPES.

The types or letters generally used for printing in Europe and America are termed Roman, Italic, and Old English, or Black Letter.

ROMAN LETTER.

Roman letters were employed in MSS. from the fifth to about the close of the twelfth century, when what are called Gothic letters (afterward Old English) came gradually into use; these continued for several centuries, when, in most countries, they were superseded by the Roman characters. All printing was in black letter down to 1465, when Sweinheim & Pannartz, in Subiaco near Rome, produced a volume entitled Lactantius, in a character approaching to the actual forms of our modern types. In 1467, they made an improved set of characters, and printed about forty volumes within the five years following. About 1469 John of Spires, in Venice, made a great advance in improving the form of the Roman character, and printed the Natural History of Pliny: the execution of this work is very remarkable. But Nicholas Jenson may fairly be considered the father of the style of Roman letter now in vogue. He printed in Venice four works in the year 1470, the first of which was Eusebii Præparatio Novorum, &c., in types which were cut by him, more perfect in form than those of any earlier printer. The printers named above were all of them Germans.

The Roman letters consist of circles, arcs of circles, and straight lines; and, therefore, on the score of simplicity, precision, and elegance, they certainly deserve to be adopted as the standard for all nations.

A printer, in choosing type, should not only attend to the cut of the letter, but should also observe that its shank is perfectly true, and that it lines or ranges with accuracy, and is of equal height. The quality of the metal of which it is composed and the finish of the letter demand particular attention, as the competition among some of the smaller foundries (which have sprung into existence through the facilities afforded of multiplying matrices by the electrotype process) has led them to use an inferior metal, and produce types without due regard to nicety of finish and exactness of body and standing.

It is important that types should have a deep face, with strong, bevelled bases or foundations under the ceriphs or hairlines, and that the letters should have a deep nick, which should be different from other founts of like body in the same house.

ITALIC LETTER.

Aldo Manuccio, born at Bassano, succeeded Jenson at Venice and turned to good account the latter’s admirable founts of type. He also made many advances in the art of printing, the most notable of which is the invention of the style of type now known as Italic. It was first used in an octavo edition of Virgil issued by him in 1501, and Pope Leo X. gave him a letter of privilege, entitling him to the sole use of the type he had invented. It was said to be founded on the handwriting of Petrarch, which it closely resembles.

Italic was largely employed to distinguish such parts of a book as might be considered appendages, as Prefaces, Introductions, Annotations, &c., all of which were formerly printed in this character; so that perhaps two-fifths of a fount was composed of Italic letter.

At present it is used more sparingly, being superseded by the more elegant mode of enclosing extracts within inverted commas, and by setting poetry and annotations in a smaller-sized type. It is very appropriately used to distinguish the head or subject-matter of a chapter, and is serviceable in grammars and other school-books as well as scientific works. The frequent use of Italic words among Roman in ordinary matter impairs the beauty of the page, and ought to be avoided; yet authors sometimes stubbornly insist on the gratification of their whimsies, even at the sacrifice of every principle of correct taste.

BLACK LETTER.

This letter, which was used in the infancy of Printing, descended from the Gothic characters: it is called Gothic by some, and Old English by others; but printers term it Black Letter, on account of its heavy appearance.

In Germany, the letters in common use are founded on the Gothic character; but even there scientific works are printed in the German language with Roman letters.

The Dutch adhere to the black letter in books of devotion and religious treatises; while they make use of the Roman in their curious and learned works.